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© Lampert Werktechnik GmbH

 

2012

 

 

3.2 HAZARDS AND PERSONAL BODY PROTECTION 

Protective  gloves  should  be  worn  on  both  hands 
whenever  possible  when  welding,  as  sparks  and 
spatters  can  never  be  completely  excluded  when 

welding. 

The  protective  gloves  must  not  contain  a 

high proportion of easily melting plastic fibres. 

Uncovered areas  of  the  skin are  exposed  to  UV radiation 
produced  during  welding,  which  in  extreme  cases 
(continuous welding) could cause sunburn. 

Wear  suitable  clothing;  do  not  wear  articles  of  clothing 
made with synthetic fibres. 

The  workpiece  and  electrode  tip  can  become  extremely 
hot during welding operation - risk of burns. 

The  tip  of  the  electrode  fastened  into  the  hand  piece  can 
present a risk of injury (stab injuries and scratches e.g. to 
the hands, face and eyes) 

EYE PROTECTION WHEN WELDING: 

Never look into the arc without eye protection; always use 
a  welding  mask  with  certified  protective  glass.  (min. 
protection class 11) 

In addition to light and thermal radiation, which can cause 
dazzling  and  burning,  the  electric  arc  also  emits  UV 
radiation.  With  insufficient  protection  this  invisible 
ultraviolet  radiation  causes  very  painful  conjunctivitis, 
which can first be noticed hours later.   

The  SM04  welding  microscope  with  its  integrated  LCD 
protective welding screen offers reliable protection against 
these risks and  

provides  permanent  protection  from  UV  /  IR  rays  in  both 
light  and  dark  state.  The  protective  class  of  the  filter  is 
defined  such  that  dazzling  by  the  arc  is  effectively 
prevented. 

Persons who are nearby to the electric arc and assistants 
must  also  be  informed  of  the  dangers  and  equipped  with 
the  appropriate  protection;  if  necessary  set  up  protective 
partition walls. 

EYE  PROTECTION  WHEN  OPERATING  THE  LED 
ILLUMINATION: 

Never look into the LED lamp or its reflections without 
eye  protection;  always  use  a  welding  mask  with 
certified protective glass (min. protection class 3). 

 

When  welding,  especially  in small  spaces,  it  is  necessary 
to  ensure  that  there  is  an  adequate  fresh  air  supply  as 
smoke and hazardous gases can arise. 

It  is  not  permitted  to  carry  out  welding  on  containers  that 
have been used for storing gases, propellants, mineral oils 
or similar, even if they have been empty for a long time, as 
there is a 

risk of explosions

 caused by residues.

 

Particular  regulations  apply  to  fire  and  explosion 
endangered spaces. 

 
3.3 

 

HAZARDS OF SHIELDING GAS CYLINDERS 

Observe  all  applicable  safety  measures  when 
handling  gas  cylinders  as  well  as  the  safety 

regulations for handling gases. Gas tanks must especially 
be  secured  against  falling  over  /  falling  down  and  heat 

(max. 50°C); it is particularly important to ensure they are 
not  subjected  to  sunlight  for  extended  periods  and  that 
they are protected from severe frost.

 

 
 

 

4. SETUP AND INSTALLATION 

 

4.1 SET-UP OF THE DEVICE

The  system  is  to  be  set  up  so  that  cooling  air  is  able  to 
reach all of the surfaces of the housing without hindrance. 
The  device  may  not  be  covered!  The  device  is  to  be 
placed  on  a  non-combustible  surface!  The  device  should 
be  set  up  on  a  base  that  is  solid,  level,  and  insulated  - 

ideally  on  a  suitable  workbench.  Fasten  the  two  hand 
supports for the microscope with 2 Allen screws using the 
supplied  Allen  key  by  inserting  the  screws  into  the 
designated  holes  from  underneath  the  microscope 
baseplate and into the hand supports. 

 

Summary of Contents for PUK04

Page 1: ......

Page 2: ...ION THE GENERAL SAFETY REQUIREMENTS AND PERSONAL BODY PROTECTION CHAPTERS MUST BE READ BEFORE COMMISSIONING Please keep these operating instructions safe The equipment produced by Lampert Werktechnik GmbH fulfils the conformity requirements of the CE mark and is constructed in accordance with the VDE guidelines The device safety of the PUK04 is certified by the DGUV German statutory accident insur...

Page 3: ... Pg 10 6 2 Expert menu Pg 12 6 3 Help function Pg 12 6 4 Programming Pg 12 6 5 Loading saved programs Pg 13 6 6 Control level Pin module Pg 13 7 WELDING INSTRUCTIONS 7 1 Introduction to welding Pg 13 7 2 Welding with foot switch Pg 14 optional accessory 7 3 Basics and tips Pg 14 7 4 Sharpening the electrodes Pg 14 8 CARE OF THE SYSTEM COMPONENTS 8 1 Care of the welding equipment Pg 14 8 2 Care of ...

Page 4: ...inor manipulations where it is necessary to leave the workplace even for brief periods The highest and thus the most dangerous voltage in the welding circuit is the no load voltage The highest permissible no load voltages are recorded in the national and international regulations in accordance with the type of welding current construction of the current source and the extent of the electrical haza...

Page 5: ...assistants must also be informed of the dangers and equipped with the appropriate protection if necessary set up protective partition walls EYE PROTECTION WHEN OPERATING THE LED ILLUMINATION Never look into the LED lamp or its reflections without eye protection always use a welding mask with certified protective glass min protection class 3 When welding especially in small spaces it is necessary t...

Page 6: ...g nut hand tight The LED illumination connector should be inserted into the connecting socket 5 marked with the yellow illumination symbol on the rear of the PUK welding device In doing so observe the colour coding of the connection cables WARNING ONLY SUITABLE ORIGINAL EYE PROTECTION SYSTEMS FROM LAMPERT MAY BE CONNECTED TO THE WELDING SYSTEM OTHER EYE PROTECTION SYSTEMS ARE NOT APPROVED AND CAN ...

Page 7: ...sing 4 6 CONNECT POWER SUPPLY Insert the power cable with the mains connector into the corresponding socket 2 on the rear of the housing and insert the mains plug into a suitable socket with the correct mains voltage CAUTION AS SOON AS THE MASTER MAINS SWITCH ON YOUR PUK04 IS SWITCHED ON THE VOLTAGE IS APPLIED TO THE CONNECTED CROCODILE CLIPS OR CABLES IT IS TO BE ENSURED THAT THESE PARTS ARE NOT ...

Page 8: ...bject appears focussed The correct distance between the handpiece holder and the microscope head amounts to approx 6 cm on the stand rod Now re tighten the adjusting screw on the head bracket once more Subsequently use the focusing knob 22 to focus the image DIOPTRE ADJUSTMENT The sleeve for adjusting the dioptre 18 is fitted to the left hand ocular 19 In the normal position the lower part of the ...

Page 9: ...e 5 2 EXPLANATION OVERVIEW OF MENUS Fig Schematic diagram of user levels ONCE IT IS SWITCHED ON THE PUK04 STARTS UP IN ITS START LEVEL MAIN MENU THE FOLLOWING USER LEVELS CAN BE NAVIGATED AFTER PRESSING THE POWER REGULATOR 26 a Start level main menu Preselection of the material to be welded and preselection of the welding situation with display of the recommended settings range for welding power a...

Page 10: ...only works with shielding gas connected and sufficient gas pressure If no shielding gas is connected or the pressure is insufficient then a corresponding error message is shown in the display and the device fails to weld PLEASE CONSIDER THAT GOOD WELDING RESULTS CAN ONLY BE ACHIEVED WITH A CORRECTLY ADJUSTED GAS FLOW In order to configure the correct gas volume activate the Gas Test in the Setting...

Page 11: ...welding point With very thin materials too high a power level can also quickly result in damage i e it makes sense to experiment with samples for beginners with the PUK system to find the optimum power level starting at a power of 20 or with very fine welding even lower Power settings between 35 and 50 are considered medium welding powers With sliver alloys in particular it is generally not practi...

Page 12: ... also preselected and the recommended setting range for the power is marked with a blue bar Settings outside of the recommended blue setting range are always possible however they are not recommended for the selected welding situation DESCRIPTION OF THE WELDING SITUATION WITH ASSOCIATED SYMBOL ON TOUCHSCREEN In the start level the meaning of the following symbols is always the same for each of the...

Page 13: ...nfo screen to appear for the respective button which contains explanatory information for the button s function Touching the display button again causes the active user screen to be shown once more 6 4 PROGRAMMING SAVING CUSTOM PROGRAMS Pressing the welding time control 25 causes the programming menu to be launched In the first step use the arrow key to select the program slot into which you want ...

Page 14: ...o the workpiece The power regulator configures the voltage with which the system welds The buttons in the centre of the display can be used to select standard types of earring pins The generally recommended settings for the respective pins and the typical settings range is shown by means of blue bars 7 WELDING INSTRUCTIONS NOTE PRIOR TO WELDING ALWAYS CHECK THE FUNCTION OF THE EYE PROTECTION FILTE...

Page 15: ...ctrode tip Weld with the correct gas flow of 2 litres minute and check this regularly With a little experience you will notice that the angle with which you touch the workpiece with tip of the electrode affects the direction of flow of the welding point The electrode can easily be clamped in somewhat longer for welding recessed areas In many cases it is helpful to work with welding wire as a weldi...

Page 16: ...not wipe over a dried lens as they can easily be scratched Cleaning and exchanging the protective glass of the eye protection filter Never dismantle the eye protection filter shutter Only clean the surface Use a cotton cloth with glass cleaner If the protective glass requires exchanging slide it forwards out of the bracket and insert a new protective glass in the same manner 9 TECHNICAL DATA 9 1 T...

Page 17: ...age at nominal load Tungsten inert gas welding Earthing earth Nominal welding current Power consumption under max load Power consumption under nominal load Cyclic duration factor Single phase transformer 10 TROUBLESHOOTING 10 1 WELDING DEVICE FAULT CAUSE REMEDY 1 No welding current Mains master switch on display remains off Mains cable interrupted Check mains cable and mains voltage Device fuse bl...

Page 18: ...oo steeply Use the recommended angle of grinding approx 15 12 Static discharge over the surface of the device Special local conditions Use special foot mat for the workspace 13 Device begins to weld immediately when touching the workpiece no gas pre flow Fault Immediately shut down the device arrange for servicing 10 2 MIKROSCOPE PROBLEMS WITH ELECTRICAL COMPONENTS A The LED illumination fails to ...

Page 19: ...by removing the mains cable Only for EU countries In accordance with EU directive 2002 96 EC regarding the disposal of used electrical and electronic equipment discarded electrical devices must be separated and collected and sent for recovery in an environmentally friendly manner 13 EC DECLARATION OF CONFORMITY The manufacturer Lampert Werktechnik GmbH Ettlebener Str 27 D 97440 Werneck declares he...

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