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© Lampert Werktechnik GmbH

 

2012

 

 

2. APPROPRIATE USE (FIELD OF APPLICATION) 

 

  Outdoor  operation  is  impermissible.  Use  this  device 

only in dry rooms! 

  PUK04:  The  application  of  spot  welds  on  precious 

metals and precious metal alloys, steel and steel alloys 
as well as titanium and various non-ferrous metals. 

NOT APPROVED FOR WELDING DENTAL PROTHESIS! (DENTAL TECHNOLOGY) 

GENERALLY NO LIABILITY IS ACCEPTED FOR THE DURABILITY OF THE WELDING. WE RECOMMEND 
THAT THE WELDING BE CHECKED IN EVERY CASE. 

  SM04:  Observation  and  microscopic  viewing  of  objects 

through the ocular of the microscope and illumination of 
the working area. 

  The  SM04  unit  may  only  be  used  for  welding  if  it  has 

been properly connected to a PUK fine-welding device. 

 
 

3. SAFETY INSTRUCTIONS 

 
3.1 GENERAL SAFETY REQUIREMENTS 

The  opening  of  the  device  is only  permitted  when 
undertaken  by  an  electrician.  Before  opening 
remove  the  mains  cable  and  ensure  that  the 

device is de-energised. Discharge any components in the 
device that could hold electrical charge. 

In  case  of  doubt  or  uncertainty,  always  consult  with  a 
specialist.  Our  customer  support  department  is  naturally 
always  available  to  assist  you  with  their  professional 
trained personnel, appropriate tooling and equipment. 

Always use the original cables and ensure that workpiece 
clamps are properly attached. 

Both  the  mains  and  welding  currents  can  be  a  source  of 
danger. 

Always remove the mains plug when exchanging the LED 
unit.  (Only  use  original  replacement  LED  units  from 
Lampert).  

The  device  must  be  isolated  from  the  mains  power  when 
undertaking any repair or maintenance work on the power 
source.  The  power  socket  is  to  be  clearly  blocked  when 
undertaking  any  work  on  the  system  beyond  minor 
manipulations  where  it  is  necessary  to  leave  the 
workplace, even for brief periods. 

The  highest  and  thus  the  most  dangerous  voltage  in  the 
welding  circuit  is  the  no-load  voltage.  The  highest 
permissible  no-load  voltages  are  recorded  in  the  national 
and  international  regulations  in  accordance  with  the  type 
of  welding current, construction  of  the  current source and 
the extent of the electrical hazard to the workplace. 

If  it  can  be  assumed  that  risk-free  operation  is  no  longer 
possible,  the  unit  must  be  put  out  of  operation  and 
secured against being unintentionally restarted. 

It  can  be  assumed  that  risk-free  operation  is  no  longer 
possible, if  

  the equipment shows visible signs of damage, 

  malfunctions occur,  

  or the equipment is no longer working. 

 

The  PUK04  must,  as standard,  be  operated  with  a  mains 
voltage of 230V~.  

Yellow-green  wire  =  protective  earth  terminal  (PE).  The 
other  wires  L1  and  N  are  to  be  connected  to  the  phase 
and neutral conductors of the power plug.  

Mains  power  is  defined  as  230V  Europe-wide  since 
introduction of Euro Norm IEC 38 (valid from May 1987). 

The welding device is factory-adjusted to 230V! 

This means that as a result of the tolerance range +/-10%, 
the  system  can  also  be  operated  at  220V~.  Devices 
configured to voltages other than 230V will be designated 
as such by means of a label.  

THE 

DEVICE 

MUST 

ONLY 

BE 

OPENED 

BY 

AUTHORISED SERVICE PERSONNEL!  

IF  THE  DEVICE  HAS  BEEN  CONFIGURED  FOR  A 
CUSTOM  VOLTAGE,  THE  TECHNICAL  DATA  ON  THE 
DEVICE  SPECIFICATION  PLATE  APPLY!  MAINS 
PLUGS 

MUST 

CORRESPOND 

TO 

THE 

MAINS 

VOLTAGE  AND  POWER  CONSUMPTION  OF  THE 
WELDING EQUIPMENT (see technical data!) 

THE  FUSING  FOR  THE  MAINS  SUPPLY  MUST  BE 
MATCHED  TO  THE  POWER  CONSUMPTION  OF  THE 
WELDING EQUIPMENT!

 

ONLY 

USE 

THE 

SUPPLIED 

MAINS 

CABLE!

 

THE PUK04 IS A PIECE OF ELECTRICAL EQUIPMENT. NATIONAL REGULATIONS ON TESTING INTERVALS 
AND THE SCOPE OF REQUIRED RECURRING SAFETY-RELATED TESTS MUST BE OBSERVED.

Summary of Contents for PUK04

Page 1: ......

Page 2: ...ION THE GENERAL SAFETY REQUIREMENTS AND PERSONAL BODY PROTECTION CHAPTERS MUST BE READ BEFORE COMMISSIONING Please keep these operating instructions safe The equipment produced by Lampert Werktechnik GmbH fulfils the conformity requirements of the CE mark and is constructed in accordance with the VDE guidelines The device safety of the PUK04 is certified by the DGUV German statutory accident insur...

Page 3: ... Pg 10 6 2 Expert menu Pg 12 6 3 Help function Pg 12 6 4 Programming Pg 12 6 5 Loading saved programs Pg 13 6 6 Control level Pin module Pg 13 7 WELDING INSTRUCTIONS 7 1 Introduction to welding Pg 13 7 2 Welding with foot switch Pg 14 optional accessory 7 3 Basics and tips Pg 14 7 4 Sharpening the electrodes Pg 14 8 CARE OF THE SYSTEM COMPONENTS 8 1 Care of the welding equipment Pg 14 8 2 Care of ...

Page 4: ...inor manipulations where it is necessary to leave the workplace even for brief periods The highest and thus the most dangerous voltage in the welding circuit is the no load voltage The highest permissible no load voltages are recorded in the national and international regulations in accordance with the type of welding current construction of the current source and the extent of the electrical haza...

Page 5: ...assistants must also be informed of the dangers and equipped with the appropriate protection if necessary set up protective partition walls EYE PROTECTION WHEN OPERATING THE LED ILLUMINATION Never look into the LED lamp or its reflections without eye protection always use a welding mask with certified protective glass min protection class 3 When welding especially in small spaces it is necessary t...

Page 6: ...g nut hand tight The LED illumination connector should be inserted into the connecting socket 5 marked with the yellow illumination symbol on the rear of the PUK welding device In doing so observe the colour coding of the connection cables WARNING ONLY SUITABLE ORIGINAL EYE PROTECTION SYSTEMS FROM LAMPERT MAY BE CONNECTED TO THE WELDING SYSTEM OTHER EYE PROTECTION SYSTEMS ARE NOT APPROVED AND CAN ...

Page 7: ...sing 4 6 CONNECT POWER SUPPLY Insert the power cable with the mains connector into the corresponding socket 2 on the rear of the housing and insert the mains plug into a suitable socket with the correct mains voltage CAUTION AS SOON AS THE MASTER MAINS SWITCH ON YOUR PUK04 IS SWITCHED ON THE VOLTAGE IS APPLIED TO THE CONNECTED CROCODILE CLIPS OR CABLES IT IS TO BE ENSURED THAT THESE PARTS ARE NOT ...

Page 8: ...bject appears focussed The correct distance between the handpiece holder and the microscope head amounts to approx 6 cm on the stand rod Now re tighten the adjusting screw on the head bracket once more Subsequently use the focusing knob 22 to focus the image DIOPTRE ADJUSTMENT The sleeve for adjusting the dioptre 18 is fitted to the left hand ocular 19 In the normal position the lower part of the ...

Page 9: ...e 5 2 EXPLANATION OVERVIEW OF MENUS Fig Schematic diagram of user levels ONCE IT IS SWITCHED ON THE PUK04 STARTS UP IN ITS START LEVEL MAIN MENU THE FOLLOWING USER LEVELS CAN BE NAVIGATED AFTER PRESSING THE POWER REGULATOR 26 a Start level main menu Preselection of the material to be welded and preselection of the welding situation with display of the recommended settings range for welding power a...

Page 10: ...only works with shielding gas connected and sufficient gas pressure If no shielding gas is connected or the pressure is insufficient then a corresponding error message is shown in the display and the device fails to weld PLEASE CONSIDER THAT GOOD WELDING RESULTS CAN ONLY BE ACHIEVED WITH A CORRECTLY ADJUSTED GAS FLOW In order to configure the correct gas volume activate the Gas Test in the Setting...

Page 11: ...welding point With very thin materials too high a power level can also quickly result in damage i e it makes sense to experiment with samples for beginners with the PUK system to find the optimum power level starting at a power of 20 or with very fine welding even lower Power settings between 35 and 50 are considered medium welding powers With sliver alloys in particular it is generally not practi...

Page 12: ... also preselected and the recommended setting range for the power is marked with a blue bar Settings outside of the recommended blue setting range are always possible however they are not recommended for the selected welding situation DESCRIPTION OF THE WELDING SITUATION WITH ASSOCIATED SYMBOL ON TOUCHSCREEN In the start level the meaning of the following symbols is always the same for each of the...

Page 13: ...nfo screen to appear for the respective button which contains explanatory information for the button s function Touching the display button again causes the active user screen to be shown once more 6 4 PROGRAMMING SAVING CUSTOM PROGRAMS Pressing the welding time control 25 causes the programming menu to be launched In the first step use the arrow key to select the program slot into which you want ...

Page 14: ...o the workpiece The power regulator configures the voltage with which the system welds The buttons in the centre of the display can be used to select standard types of earring pins The generally recommended settings for the respective pins and the typical settings range is shown by means of blue bars 7 WELDING INSTRUCTIONS NOTE PRIOR TO WELDING ALWAYS CHECK THE FUNCTION OF THE EYE PROTECTION FILTE...

Page 15: ...ctrode tip Weld with the correct gas flow of 2 litres minute and check this regularly With a little experience you will notice that the angle with which you touch the workpiece with tip of the electrode affects the direction of flow of the welding point The electrode can easily be clamped in somewhat longer for welding recessed areas In many cases it is helpful to work with welding wire as a weldi...

Page 16: ...not wipe over a dried lens as they can easily be scratched Cleaning and exchanging the protective glass of the eye protection filter Never dismantle the eye protection filter shutter Only clean the surface Use a cotton cloth with glass cleaner If the protective glass requires exchanging slide it forwards out of the bracket and insert a new protective glass in the same manner 9 TECHNICAL DATA 9 1 T...

Page 17: ...age at nominal load Tungsten inert gas welding Earthing earth Nominal welding current Power consumption under max load Power consumption under nominal load Cyclic duration factor Single phase transformer 10 TROUBLESHOOTING 10 1 WELDING DEVICE FAULT CAUSE REMEDY 1 No welding current Mains master switch on display remains off Mains cable interrupted Check mains cable and mains voltage Device fuse bl...

Page 18: ...oo steeply Use the recommended angle of grinding approx 15 12 Static discharge over the surface of the device Special local conditions Use special foot mat for the workspace 13 Device begins to weld immediately when touching the workpiece no gas pre flow Fault Immediately shut down the device arrange for servicing 10 2 MIKROSCOPE PROBLEMS WITH ELECTRICAL COMPONENTS A The LED illumination fails to ...

Page 19: ...by removing the mains cable Only for EU countries In accordance with EU directive 2002 96 EC regarding the disposal of used electrical and electronic equipment discarded electrical devices must be separated and collected and sent for recovery in an environmentally friendly manner 13 EC DECLARATION OF CONFORMITY The manufacturer Lampert Werktechnik GmbH Ettlebener Str 27 D 97440 Werneck declares he...

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