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3-2  PERSONAL SAFETY AND POTENTIAL RISKS 

 

  

When welding it is preferable to wear protective gloves on both hands, as it cannot be 
completely ruled out that sparks and splashes occur during welding. The protective 
gloves may not contain high proportions of quickly melting synthetic fibres. Protective 
gloves also guard against UV-rays which are harmful during prolonged periods of 
intensive welding.   

 

  

Wear appropriate clothing with no synthetics. 

 

 

The work piece and electrode tip can become extremely hot during welding, bringing a 
possible risk of burns.  

 

 

The point of the electrode, when clamped into the hand piece, signifies a risk of injury. 
(Wounds caused by piercing or scratching of the hand, face, eyes, etc….). 

 

  

Do not look into the arc without adequate eye protection. Only use a welders’ 
protective glare shield that contains a protective glass which conforms to 
regulations (protection class 11, minimum). 

 

  

The electric arc radiates rays of heat and light that can cause the user to be burned or 
dazzled. In addition to this, the arc also gives off UV-radiation. If the eyes are not 
adequately protected, these invisible ultraviolet rays can cause a very painful 
conjunctivitis, the effects of which are only noticeable several hours after exposure. 

 

  

Those lingering or working in close proximity to the electric arc, must be made aware of 
the risks, and supplied with the appropriate protective equipment. Wherever necessary, a 
protective screen should be erected. 

 

  

When welding, especially in confined spaces, always make sure that there is enough 
fresh air, as smoke and harmful gases are produced. 

 

  

Because of the danger of explosions, no welding may be carried out on any containers 
that have previously held gasses, fuels, petroleum, mineral oils or similar; even if these 
have been standing empty for a prolonged period.  

 

  

Specific regulations apply in high fire-risk and explosion-risk rooms or areas. 

 

 

DANGER FROM SHIELDING-GAS CYLINDERS 

 

 

When handling gas cylinders, always abide by the appropriate safety regulations. 

 

 

In particular, gas bottles are to be safeguarded and secured so that they can neither 
topple over nor fall off anything. In addition they are to be protected against thermal 
shock so that they cannot heat up to above 50°C or  are subjected to severe frost. A 
prolonged contact to the suns rays is also to be avoided. 

 

 

 

 

 

INSTALLATION 

 

4-1  SET-UP GUIDELINES 

 

  

The device is to be placed so that cooling air can freely circulate and reach all surfaces 
of the machine.  

 

  

The device must not be covered!  

 

  

Always place the machine on a hard, insulating and non-combustible base material. 

 

  

No metal dust, that may occur or accumulate (e.g. during abrasion work), may be 
allowed to enter the machine. 

 

 

 

Summary of Contents for PUK U3

Page 1: ...fore first using your PUK U3 please be sure to carefully read the manual sections General Safety Requirements and Personal safety and the separately attached Safety Precautions Please retain these ins...

Page 2: ...unctions and features back 7 4 4 Starting up 7 9 4 5 Changing language displayed 9 5 OPERATING PRINCIPLES AND SETTING THE PARAMETERS 10 5 1 Adjusting the welding parameters 10 5 2 Using the programmab...

Page 3: ...properties can be considered as weldable It is prohibited to use this apparatus to carry out welds in or on the body Any other application of the appliance other than the above stated is prohibited It...

Page 4: ...fers depending on the type of welding current the type of power source and the potential for electrical hazard of the workplace If it can be assumed that a safe operation of the device is no longer po...

Page 5: ...e Those lingering or working in close proximity to the electric arc must be made aware of the risks and supplied with the appropriate protective equipment Wherever necessary a protective screen should...

Page 6: ...ds ms 9 Current mode setting Standard mode Gap mode HF Pulse mode Resistance welding Micro mode 10 Program indicator P1 P10 The foot switch function can be recognised by this symbol Please note In the...

Page 7: ...ease note The connection socket for the foot switch the glare protection system and the LED microscope lighting are identical 16 CONNECTOR FOR INERT GAS HOOKUP ARGON GAS For pressure hose 6 mm 17 IDEN...

Page 8: ...otection system welding microscope USM may be connected to the PUK U3 Other glare protection systems are not permitted and can result in permanent health damage or lead to the damaging of the machine...

Page 9: ...will run a self test Please note Please also follow the guidelines given in the operating instructions of the attached welding microscope USM Caution As soon as the mains power switch of your PUK U3...

Page 10: ...accidentally changing the parameters the settings that were last used are there to be recalled again Please note Please remember that only when the gas flow rate has been correctly set up and adjuste...

Page 11: ...have lower output levels that can be set in finer increments making it ideal for use with very small cross sections of material Especially important to note always use a sharp electrode 5 2 USING THE...

Page 12: ...ings not stored This is to avoid the blocking of a memory slot with a duplication of already stored information In this case the memory slot where the original setting is stored will blink The process...

Page 13: ...By again holding the foot switch pressed for ca 1 second without contacting the work piece the footswitch function can be deactivated The symbol will disappear from the display WELDING INSTRUCTIONS R...

Page 14: ...When choosing the output levels of parameters make allowances for the thickness of the material which is to be welded and adjust settings accordingly Work with as much precision as possible contact t...

Page 15: ...arning IF FUSES NEED TO BE EXCHANGED THESE ARE ONLY TO BE REPLACED WITH FUSES OF THE SAME SPECIFICATION USING FUSES OF A HIGHER VALUE WILL INVALIDATE ANY WARRNTY CLAIMS The PUK U3 may only be opened b...

Page 16: ...AC Tungsten inert gas welding Direct current 1 50 60Hz Power plug single phase Alternating current 50 60Hz Read the manual Rated no load voltage Rated supply voltage Protective earth Conventional loa...

Page 17: ...servicing please contact your dealer Use Argon inert gas Wherever possible use Argon with a purity of 99 996 i e Argon 4 6 6 Oxidation and the forming of soot 7 Welding spots are heavily oxidised The...

Page 18: ...images correspond to and represent the current technological state at the time of publication and are subject to change without notice Our products are manufactured to exacting standards Produced with...

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