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6-2  WELDING WITH THE FOOT SWITCH  

 

  

Make sure that the PUK U3 is switched off. Attach the foot switch cable to the socket 
“foot switch” on the back of the machine.   

 

  

           Next switch the machine back on, the display will show the following 
                                        

important safety warning: 

 

 
        “Warning! Protect your eyes! Read the manual! Follow the advice!”

.    

   
Confirm the compliance with these safety instructions, by pressing any button. Following 
this, the machine will run a self-test. The machine is now ready for use. 

 

  

The foot switch can be activated, by pressing and holding it for ca. 1 second. The display 
will show the symbol 

 

 

In Standard- / Gap- / HF-Pulse- / Micro-mode: 

 

  

Attach one of the terminal clamps (i.e. crocodile clip) to a part of the work piece where 
the bare metal is exposed. 

 

 

If the work piece is brought into contact with the electrode, the glare protection system 
(shutter) inside the microscope USM will flicker in a clearly visible manner. 

 

  

Whilst in this operating status, if the foot switch is pressed, the welding process will run 
automatically, just as described in chapter 6-1. 

 

 

By again holding the foot switch pressed for ca. 1 second, (without contacting the work 
piece) the footswitch function can be deactivated. The symbol 

 will disappear from the 

display. 

 

 

 

 

 

 

 

WELDING INSTRUCTIONS (Resistance welding)  
In this mode, welds are always carried out using the foot switch. For this reason, the foot 
switch is automatically activated as soon as the resistance welding mode is selected. 

 

 

Please note! 

 

 

Before attaching the connector (minus pole ”-”) to the machine, make sure that the 
PUK U3 is resistance welding mode is selected and the foot switch activated. This 
will avoid an accidental triggering of the welding process. 

 

 

Both of the work pieces which are to be joined must be connected at a part of the work 
piece where the bare metal is exposed. 

 

 

Attach one work piece to the plus pole “+” connector, and the other work piece to the 
minus pole “-“connector. 

 

 

To establish a secure connection between the work pieces, It is important to press the 
two work pieces together at the point of contact, using medium to strong pressure. 

 

 

The weld can then be triggered using the foot switch. 

 

 

Please note! 
Before changing to a different mode or switching the machine off: 
The terminal clamp with the minus pole “-“ must be unplugged and removed from 
the machine.

    

 

 

 

 

 

Summary of Contents for PUK U3

Page 1: ...fore first using your PUK U3 please be sure to carefully read the manual sections General Safety Requirements and Personal safety and the separately attached Safety Precautions Please retain these ins...

Page 2: ...unctions and features back 7 4 4 Starting up 7 9 4 5 Changing language displayed 9 5 OPERATING PRINCIPLES AND SETTING THE PARAMETERS 10 5 1 Adjusting the welding parameters 10 5 2 Using the programmab...

Page 3: ...properties can be considered as weldable It is prohibited to use this apparatus to carry out welds in or on the body Any other application of the appliance other than the above stated is prohibited It...

Page 4: ...fers depending on the type of welding current the type of power source and the potential for electrical hazard of the workplace If it can be assumed that a safe operation of the device is no longer po...

Page 5: ...e Those lingering or working in close proximity to the electric arc must be made aware of the risks and supplied with the appropriate protective equipment Wherever necessary a protective screen should...

Page 6: ...ds ms 9 Current mode setting Standard mode Gap mode HF Pulse mode Resistance welding Micro mode 10 Program indicator P1 P10 The foot switch function can be recognised by this symbol Please note In the...

Page 7: ...ease note The connection socket for the foot switch the glare protection system and the LED microscope lighting are identical 16 CONNECTOR FOR INERT GAS HOOKUP ARGON GAS For pressure hose 6 mm 17 IDEN...

Page 8: ...otection system welding microscope USM may be connected to the PUK U3 Other glare protection systems are not permitted and can result in permanent health damage or lead to the damaging of the machine...

Page 9: ...will run a self test Please note Please also follow the guidelines given in the operating instructions of the attached welding microscope USM Caution As soon as the mains power switch of your PUK U3...

Page 10: ...accidentally changing the parameters the settings that were last used are there to be recalled again Please note Please remember that only when the gas flow rate has been correctly set up and adjuste...

Page 11: ...have lower output levels that can be set in finer increments making it ideal for use with very small cross sections of material Especially important to note always use a sharp electrode 5 2 USING THE...

Page 12: ...ings not stored This is to avoid the blocking of a memory slot with a duplication of already stored information In this case the memory slot where the original setting is stored will blink The process...

Page 13: ...By again holding the foot switch pressed for ca 1 second without contacting the work piece the footswitch function can be deactivated The symbol will disappear from the display WELDING INSTRUCTIONS R...

Page 14: ...When choosing the output levels of parameters make allowances for the thickness of the material which is to be welded and adjust settings accordingly Work with as much precision as possible contact t...

Page 15: ...arning IF FUSES NEED TO BE EXCHANGED THESE ARE ONLY TO BE REPLACED WITH FUSES OF THE SAME SPECIFICATION USING FUSES OF A HIGHER VALUE WILL INVALIDATE ANY WARRNTY CLAIMS The PUK U3 may only be opened b...

Page 16: ...AC Tungsten inert gas welding Direct current 1 50 60Hz Power plug single phase Alternating current 50 60Hz Read the manual Rated no load voltage Rated supply voltage Protective earth Conventional loa...

Page 17: ...servicing please contact your dealer Use Argon inert gas Wherever possible use Argon with a purity of 99 996 i e Argon 4 6 6 Oxidation and the forming of soot 7 Welding spots are heavily oxidised The...

Page 18: ...images correspond to and represent the current technological state at the time of publication and are subject to change without notice Our products are manufactured to exacting standards Produced with...

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