Labounty MRP Series Safety, Operation & Maintenance Download Page 6 | Manualshive

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6 | MRP Mobile Rotating Pulverizer Operation & Maintenance Manual

DECALS

Servicing while

pressurized can cause

sever injury

LOCK OUT

source and

RELIEVE PRESSURE

before servicing

Top and front cab

guarding required during

any material processing

application

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Summary of Contents for MRP Series

Page 1: ...ERIZER SAFETY OPERATION MAINTENANCE 519013 User Manual 3 2020 Ver 1 MRP LaBounty 1538 Hwy 2 Two Harbors MN 55616 1 800 522 5059 www stanleyinfrastructure com brands labounty www stanleyinfrastructure...

Page 2: ...mmediately contact any authorized LaBounty dealer You may also download a PDF copy at www stanleyinfrastructure com REGISTRATION FORM The Warranty Registration Form must be filled out by the dealer or...

Page 3: ...ng the Attachment 11 OPERATION 12 Before You Start 12 Safety Devices 12 Technical Specifications 13 Controls 13 Bleed the Attachment Hydraulic Circuit 13 MAINTENANCE 15 Every 8 Hours 15 Daily 15 Every...

Page 4: ...ppear throughout the manual along with additional specific rules for safety and operation GENERAL If the attachment is not functioning properly shut down the machine follow proper Lock out Tag out pro...

Page 5: ...with the proper safety guards for LaBounty applications The cab MUST be equipped with an approved Falling Object Protection Structure FOPS and cab guarding The FOPS must meet the requirements of SAE...

Page 6: ...erizer Operation Maintenance Manual DECALS Servicing while pressurized can cause sever injury LOCK OUT source and RELIEVE PRESSURE before servicing Top and front cab guarding required during any mater...

Page 7: ...HMENT DESCRIPTION MRP rotating pulverizer is designed for demolition crushing and cutting scrap and metal profiles MRP is a versatile and efficient demolition tool TERMS UPPER JAW ROTATING HEAD MOUNTI...

Page 8: ...t bracket is positioned vertically 3 Remove the excavator bucket Follow the manufacturer s recommended procedure Note Plug hydraulic hoses to prevent contamination 4 Clean the inside surface of the at...

Page 9: ...djust Rotation Flow on page 10 1 Turn off the excavator and relieve any trapped pressure in the hydraulic system Lock out Tag out the hydraulic power source Do not connect or disconnect hydraulic line...

Page 10: ...must be bled before putting the attachment into service see Bleed the Attachment Hydraulic Circuit on page 13 ADJUST ROTATION FLOW MRP has two rotation flow controls one accessed from the rotating he...

Page 11: ...in the hydraulic system Lock out Tag out the hydraulic power source Do not connect or disconnect hydraulic lines while they are pressurized Escaping fluid under pressure can penetrate the skin causin...

Page 12: ...rs in or near the operating area SAFETY DEVICES Seat belts Canopies Safety decals Shields and guards Flags and flares Barricades Signs and other markings Warning lights Falling Objects Protective Stru...

Page 13: ...inder Circuit Jaw Open Close BLEED THE ATTACHMENT HYDRAULIC CIRCUIT Air must be bled out of the hydraulic circuit prior to operation Air in the hydraulic system leads to cavitation oxidation of the oi...

Page 14: ...er Operation Maintenance Manual the excavator boom or stick Check the hydraulic lines that connect to the attachment Ensure they are not rubbing or becoming damaged in any way Contact your dealer imme...

Page 15: ...e _____________________ DAILY Visual Inspection _______Ensure the identification plate is present and is legible Replace if necessary _______Inspect all tool decals and ensure they are legible Replace...

Page 16: ...and teeth of the rotating head See Lubrication on page 17 Inspected By ________________________________________________ Date _____________________ EVERY 6 MONTHS _______Inspect the gaskets on the rota...

Page 17: ...160 C Castrol LZV EP 243 K 403 K 30 C 130 C Cardrexa GR 1 AL 243 K 403 K 30 C 130 C Esso Multi Purpose Grease Moly 243 K 403 K 30 C 130 C Viscum Fluids 263 K 423 K 10 C 150 C Mobiltac 81 243 K 403 K...

Page 18: ...Ft Lbs 942 Nm M24 441 Ft Lbs 598 5 Nm 525 Ft Lbs 711 2 Nm 738 Ft Lbs 1000 5 Nm 883 Ft Lbs 1197 Nm M27 655 Ft Lbs 888 Nm 774 Ft Lbs 1049 7 Nm 1092 Ft Lbs 1481 Nm 1310 Ft Lbs 1776 Nm M30 890 Ft Lbs 120...

Page 19: ...from the receptacle 4 Ensure the tooth seat is clean 5 Insert a new tooth into the receptacle 6 Insert bolt and fasten the nut to secure the tooth Torque as specified in Inspect Torque Bolts on page...

Page 20: ...part to be welded as close as possible to the welding area The ground pole must be connected so that the current does not cross the hinges or the hydraulic cylinder If the attachment is mounted on th...

Page 21: ...21 Wear Plates and Blocks MRP uses replaceable chocky bar wear plates Chocky bars are welded to the attachment in high wear areas Chocky bars come in six block sections You may need to cut chocky bars...

Page 22: ...DRAULIC POWER DIAGRAM 8 ATTACHMENTS PAR DESCRIPTION 5 Hydraulic diagrams 1 Machine system 2 Flow regulator 3 Collector 4 Antishock valve 5 Hydraulic orbital motor 1 Machine system 2 Rotating joint 3 S...

Page 23: ...n must be taken when removing hydraulic hoses or lines Injury or death could result 1 Before performing maintenance place the attachment on flat hard ground so that the part being maintained is closes...

Page 24: ...your dealer or the LaBounty parts department and requesting a CE Operation Maintenance manual You must include the attachment model number and serial number LaBounty 1538 Hwy 2 Two Harbors MN 55616 1...

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