Labounty MRP Series Safety, Operation & Maintenance Download Page 4

4 | MRP Mobile Rotating Pulverizer Operation & Maintenance Manual

SAFETY

The Safety Alert Symbol alerts you to potential personal 

injury hazards. Obey all safety messages that follow to 

avoid possible injury or death.

Indicates an imminently hazardous situation which will 

result in death or serious injury.

Indicates a potentially hazardous situation which could 

result in death or serious injury.

Indicates hazards that could result in damage to the 

equipment or personal injury

Indicates important procedures 

Your safety and the safety of others is a 

direct result of how you operate and 

maintain your equipment. Read and 

understand this manual and other safety 

information provided with the base 

machine and be sure that you 

understand all controls and operating 

instructions before attempting to operate this equipment. 

Failure to follow the safety precautions can result in 

personal injury, death or property damage.

Carefully read all safety messages in this manual and on 

your equipment safety signs. Keep safety signs in good 

condition. Replace missing or damaged safety signs.

Because LaBounty cannot foresee all hazardous 

circumstances, the precautions listed in this manual and 

on the equipment are not all-inclusive. If a procedure, 

method, tool or part is not specifically recommended by 

LaBounty, determine whether it is safe for you and others, 

and that the equipment will not be damaged or made 

unsafe as a result of your decision to implement it.

The basic rules are summarized in this section of the 

manual. They also appear throughout the manual along 

with additional specific rules for safety and operation.

GENERAL

• 

If the attachment is not functioning properly, shut 

down the machine, follow proper Lock-out / Tag-out 

procedures and follow proper repair procedures.

• 

Remove and replace any damaged or worn parts 

with parts recommended by LaBounty. Use of parts 

that are not factory approved may cause damage or 

unnecessary downtime and may void the warranty.

• 

NEVER operate equipment without the original safety 

guards in place. 

• 

DO NOT process material with the attachment over 

the operator’s cab. Doing so will result in severe 

personal injury or death from falling debris. 

• 

DO NOT attempt to process brittle materials, such as 

axles and railroad rail. DO NOT process any material in 

a position that may propel it toward the operator, other 

workers, buildings or equipment.

• 

Clear all persons and equipment from the area of 

operation and machine movement. NEVER move 

loads over people or equipment. When viewing the 

operation of the attachment, maintain a safe distance 

of at least 30 feet (10 meters).

• 

NEVER approach power lines with any part of the 

machine. Keep clear at a minimum of 15 feet (5 

meters).

• 

DO NOT close the attachment on a structure and 

reverse the excavator in an attempt to pull down 

material. 

• 

Use of this tool on certain materials could generate 

dust potentially containing a variety of hazardous 

substances, such as, asbestos, silica or lead. 

Inhalation of dust containing these, or other 

hazardous substances could result in serious injury, 

cancer or death. Protect yourself and those around 

you. Research and understand the materials you are 

processing. Follow safety procedures and comply 

with all applicable national, state or provisional health 

Summary of Contents for MRP Series

Page 1: ...ERIZER SAFETY OPERATION MAINTENANCE 519013 User Manual 3 2020 Ver 1 MRP LaBounty 1538 Hwy 2 Two Harbors MN 55616 1 800 522 5059 www stanleyinfrastructure com brands labounty www stanleyinfrastructure...

Page 2: ...mmediately contact any authorized LaBounty dealer You may also download a PDF copy at www stanleyinfrastructure com REGISTRATION FORM The Warranty Registration Form must be filled out by the dealer or...

Page 3: ...ng the Attachment 11 OPERATION 12 Before You Start 12 Safety Devices 12 Technical Specifications 13 Controls 13 Bleed the Attachment Hydraulic Circuit 13 MAINTENANCE 15 Every 8 Hours 15 Daily 15 Every...

Page 4: ...ppear throughout the manual along with additional specific rules for safety and operation GENERAL If the attachment is not functioning properly shut down the machine follow proper Lock out Tag out pro...

Page 5: ...with the proper safety guards for LaBounty applications The cab MUST be equipped with an approved Falling Object Protection Structure FOPS and cab guarding The FOPS must meet the requirements of SAE...

Page 6: ...erizer Operation Maintenance Manual DECALS Servicing while pressurized can cause sever injury LOCK OUT source and RELIEVE PRESSURE before servicing Top and front cab guarding required during any mater...

Page 7: ...HMENT DESCRIPTION MRP rotating pulverizer is designed for demolition crushing and cutting scrap and metal profiles MRP is a versatile and efficient demolition tool TERMS UPPER JAW ROTATING HEAD MOUNTI...

Page 8: ...t bracket is positioned vertically 3 Remove the excavator bucket Follow the manufacturer s recommended procedure Note Plug hydraulic hoses to prevent contamination 4 Clean the inside surface of the at...

Page 9: ...djust Rotation Flow on page 10 1 Turn off the excavator and relieve any trapped pressure in the hydraulic system Lock out Tag out the hydraulic power source Do not connect or disconnect hydraulic line...

Page 10: ...must be bled before putting the attachment into service see Bleed the Attachment Hydraulic Circuit on page 13 ADJUST ROTATION FLOW MRP has two rotation flow controls one accessed from the rotating he...

Page 11: ...in the hydraulic system Lock out Tag out the hydraulic power source Do not connect or disconnect hydraulic lines while they are pressurized Escaping fluid under pressure can penetrate the skin causin...

Page 12: ...rs in or near the operating area SAFETY DEVICES Seat belts Canopies Safety decals Shields and guards Flags and flares Barricades Signs and other markings Warning lights Falling Objects Protective Stru...

Page 13: ...inder Circuit Jaw Open Close BLEED THE ATTACHMENT HYDRAULIC CIRCUIT Air must be bled out of the hydraulic circuit prior to operation Air in the hydraulic system leads to cavitation oxidation of the oi...

Page 14: ...er Operation Maintenance Manual the excavator boom or stick Check the hydraulic lines that connect to the attachment Ensure they are not rubbing or becoming damaged in any way Contact your dealer imme...

Page 15: ...e _____________________ DAILY Visual Inspection _______Ensure the identification plate is present and is legible Replace if necessary _______Inspect all tool decals and ensure they are legible Replace...

Page 16: ...and teeth of the rotating head See Lubrication on page 17 Inspected By ________________________________________________ Date _____________________ EVERY 6 MONTHS _______Inspect the gaskets on the rota...

Page 17: ...160 C Castrol LZV EP 243 K 403 K 30 C 130 C Cardrexa GR 1 AL 243 K 403 K 30 C 130 C Esso Multi Purpose Grease Moly 243 K 403 K 30 C 130 C Viscum Fluids 263 K 423 K 10 C 150 C Mobiltac 81 243 K 403 K...

Page 18: ...Ft Lbs 942 Nm M24 441 Ft Lbs 598 5 Nm 525 Ft Lbs 711 2 Nm 738 Ft Lbs 1000 5 Nm 883 Ft Lbs 1197 Nm M27 655 Ft Lbs 888 Nm 774 Ft Lbs 1049 7 Nm 1092 Ft Lbs 1481 Nm 1310 Ft Lbs 1776 Nm M30 890 Ft Lbs 120...

Page 19: ...from the receptacle 4 Ensure the tooth seat is clean 5 Insert a new tooth into the receptacle 6 Insert bolt and fasten the nut to secure the tooth Torque as specified in Inspect Torque Bolts on page...

Page 20: ...part to be welded as close as possible to the welding area The ground pole must be connected so that the current does not cross the hinges or the hydraulic cylinder If the attachment is mounted on th...

Page 21: ...21 Wear Plates and Blocks MRP uses replaceable chocky bar wear plates Chocky bars are welded to the attachment in high wear areas Chocky bars come in six block sections You may need to cut chocky bars...

Page 22: ...DRAULIC POWER DIAGRAM 8 ATTACHMENTS PAR DESCRIPTION 5 Hydraulic diagrams 1 Machine system 2 Flow regulator 3 Collector 4 Antishock valve 5 Hydraulic orbital motor 1 Machine system 2 Rotating joint 3 S...

Page 23: ...n must be taken when removing hydraulic hoses or lines Injury or death could result 1 Before performing maintenance place the attachment on flat hard ground so that the part being maintained is closes...

Page 24: ...your dealer or the LaBounty parts department and requesting a CE Operation Maintenance manual You must include the attachment model number and serial number LaBounty 1538 Hwy 2 Two Harbors MN 55616 1...

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