Labounty MRP Series Safety, Operation & Maintenance Download Page 5

MRP Mobile Rotating Pulverizer Operation & Maintenance Manual | 5

and safety regulations relating to them. If appropriate, 

arrange for the safe disposal of the materials by a 

qualified person.

• 

Disassembly of any pin-connected attachment can 

be hazardous. NEVER remove any pin unless the 

attachment is on the ground and blocked up. Serious 

injury or death could result. Metal chips or debris may 

fly when a connecting pin is struck. Use a brass drift 

when striking pins and always wear protective clothing 

and proper eye protection. Pins may fly when struck 

with force to drive them in or out. Always keep people 

clear when removing or installing pins.

• 

Do not operate this, or any other equipment, under the 

influence of drugs or alcohol.

• 

DO NOT modify LaBounty equipment without factory 

authorization. This equipment is designed to do a 

specific job and alterations could result in injury.

• 

ALWAYS lower the boom to the ground before leaving 

the cab. If it is necessary to work on an attachment 

off the ground, securely support the machine and 

attachment. DO NOT support the machine on cinder 

blocks, hollow tiles or props that may crumble under 

continuous load. DO NOT rely on a cylinder to hold the 

attachment in the air. If a control is moved or hydraulic 

pressure is otherwise released, the attachment may 

drop. DO NOT work under a machine that is supported 

only by a jack.

• 

DO NOT weld on any structural member unless 

specifically authorized by LaBounty. Unauthorized 

welding will void the warranty, may cause structural 

failure and could result in personal injury.

• 

Keep clear of potential pinch points, including the 

moving upper jaw, cylinder connections, bucket 

linkages and other moving parts.

• 

Before operating the attachment, read and observe 

all safety instructions in the Operation & Maintenance 

manual. If you are unfamiliar with any operation or 

maintenance procedure, seek instruction before 

proceeding.

• 

Inspect the attachment daily. Do not operate a poorly 

maintained or damaged attachment.

• 

Never operate a machine if an unsafe condition exists. 

Attach a “Do Not Operate” tag to the machine.

BASE MACHINE

• 

Ensure that the cab is equipped with the proper safety 

guards for LaBounty applications. The cab MUST be 

equipped with an approved Falling Object Protection 

Structure (FOPS) and cab guarding. The FOPS must 

meet the requirements of SAE standard J1356. A 

transparent, shatter-resistant shield covering the 

front of the cab, is also required. Contact your base 

machine equipment dealer or manufacturer for 

more information on the availability of FOPS and cab 

guarding. Lack of proper FOPS and guards may result 

in injury or death.

• 

Avoid tipping. The attachment will alter the lift 

capacities of the base machine. DO NOT overload 

the excavator or serious injury could result. Lift 

capacities will vary if the base machine is not on level 

ground. Lifting incorrectly can cause severe injury or 

machine damage. Use the recommended excavator 

counterweight. Use short slings and lift the load only 

as high as necessary. 

• 

DO NOT allow riders on the machine. Riders are 

subject to serious injuries, such as being struck by 

foreign objects or being thrown off the machine. 

Riders also distract and obstruct the operator, 

resulting in the machine being operated in an unsafe 

manner. NEVER use the attachment as a work 

platform or personnel carrier.

• 

Check ground conditions before operating. Avoid 

unstable or slippery areas and position the base 

machine on firm, level ground. If level ground is 

not possible, position the base machine to use the 

attachment to the front or back of the carrier. Avoid 

working over the side of the base machine.

HYDRAULIC

• 

Hydraulic oil becomes hot during operation. DO NOT 

come in contact with hot hydraulic oil as it could cause 

severe burns. Wear adequate protective clothing and 

safety equipment.

• 

DO NOT tamper with hydraulic lines or components 

while they are pressurized. Escaping fluid under 

pressure can penetrate the skin, causing serious 

injury. Keep hands and body away from pinholes and 

nozzles which eject fluids under high pressure. Use 

a piece of cardboard to search for leaks. If ANY fluid 

is injected into the skin, seek immediate medical 

assistance.

PPE

• 

ALWAYS wear close-fitting clothing and safety 

equipment appropriate to the job. Safety equipment 

should be worn at all times when viewing, operating 

or maintaining the attachment. Safety equipment 

includes eye protection, hard hat, steel toe shoes, 

gloves, hearing protection and respirator.

Summary of Contents for MRP Series

Page 1: ...ERIZER SAFETY OPERATION MAINTENANCE 519013 User Manual 3 2020 Ver 1 MRP LaBounty 1538 Hwy 2 Two Harbors MN 55616 1 800 522 5059 www stanleyinfrastructure com brands labounty www stanleyinfrastructure...

Page 2: ...mmediately contact any authorized LaBounty dealer You may also download a PDF copy at www stanleyinfrastructure com REGISTRATION FORM The Warranty Registration Form must be filled out by the dealer or...

Page 3: ...ng the Attachment 11 OPERATION 12 Before You Start 12 Safety Devices 12 Technical Specifications 13 Controls 13 Bleed the Attachment Hydraulic Circuit 13 MAINTENANCE 15 Every 8 Hours 15 Daily 15 Every...

Page 4: ...ppear throughout the manual along with additional specific rules for safety and operation GENERAL If the attachment is not functioning properly shut down the machine follow proper Lock out Tag out pro...

Page 5: ...with the proper safety guards for LaBounty applications The cab MUST be equipped with an approved Falling Object Protection Structure FOPS and cab guarding The FOPS must meet the requirements of SAE...

Page 6: ...erizer Operation Maintenance Manual DECALS Servicing while pressurized can cause sever injury LOCK OUT source and RELIEVE PRESSURE before servicing Top and front cab guarding required during any mater...

Page 7: ...HMENT DESCRIPTION MRP rotating pulverizer is designed for demolition crushing and cutting scrap and metal profiles MRP is a versatile and efficient demolition tool TERMS UPPER JAW ROTATING HEAD MOUNTI...

Page 8: ...t bracket is positioned vertically 3 Remove the excavator bucket Follow the manufacturer s recommended procedure Note Plug hydraulic hoses to prevent contamination 4 Clean the inside surface of the at...

Page 9: ...djust Rotation Flow on page 10 1 Turn off the excavator and relieve any trapped pressure in the hydraulic system Lock out Tag out the hydraulic power source Do not connect or disconnect hydraulic line...

Page 10: ...must be bled before putting the attachment into service see Bleed the Attachment Hydraulic Circuit on page 13 ADJUST ROTATION FLOW MRP has two rotation flow controls one accessed from the rotating he...

Page 11: ...in the hydraulic system Lock out Tag out the hydraulic power source Do not connect or disconnect hydraulic lines while they are pressurized Escaping fluid under pressure can penetrate the skin causin...

Page 12: ...rs in or near the operating area SAFETY DEVICES Seat belts Canopies Safety decals Shields and guards Flags and flares Barricades Signs and other markings Warning lights Falling Objects Protective Stru...

Page 13: ...inder Circuit Jaw Open Close BLEED THE ATTACHMENT HYDRAULIC CIRCUIT Air must be bled out of the hydraulic circuit prior to operation Air in the hydraulic system leads to cavitation oxidation of the oi...

Page 14: ...er Operation Maintenance Manual the excavator boom or stick Check the hydraulic lines that connect to the attachment Ensure they are not rubbing or becoming damaged in any way Contact your dealer imme...

Page 15: ...e _____________________ DAILY Visual Inspection _______Ensure the identification plate is present and is legible Replace if necessary _______Inspect all tool decals and ensure they are legible Replace...

Page 16: ...and teeth of the rotating head See Lubrication on page 17 Inspected By ________________________________________________ Date _____________________ EVERY 6 MONTHS _______Inspect the gaskets on the rota...

Page 17: ...160 C Castrol LZV EP 243 K 403 K 30 C 130 C Cardrexa GR 1 AL 243 K 403 K 30 C 130 C Esso Multi Purpose Grease Moly 243 K 403 K 30 C 130 C Viscum Fluids 263 K 423 K 10 C 150 C Mobiltac 81 243 K 403 K...

Page 18: ...Ft Lbs 942 Nm M24 441 Ft Lbs 598 5 Nm 525 Ft Lbs 711 2 Nm 738 Ft Lbs 1000 5 Nm 883 Ft Lbs 1197 Nm M27 655 Ft Lbs 888 Nm 774 Ft Lbs 1049 7 Nm 1092 Ft Lbs 1481 Nm 1310 Ft Lbs 1776 Nm M30 890 Ft Lbs 120...

Page 19: ...from the receptacle 4 Ensure the tooth seat is clean 5 Insert a new tooth into the receptacle 6 Insert bolt and fasten the nut to secure the tooth Torque as specified in Inspect Torque Bolts on page...

Page 20: ...part to be welded as close as possible to the welding area The ground pole must be connected so that the current does not cross the hinges or the hydraulic cylinder If the attachment is mounted on th...

Page 21: ...21 Wear Plates and Blocks MRP uses replaceable chocky bar wear plates Chocky bars are welded to the attachment in high wear areas Chocky bars come in six block sections You may need to cut chocky bars...

Page 22: ...DRAULIC POWER DIAGRAM 8 ATTACHMENTS PAR DESCRIPTION 5 Hydraulic diagrams 1 Machine system 2 Flow regulator 3 Collector 4 Antishock valve 5 Hydraulic orbital motor 1 Machine system 2 Rotating joint 3 S...

Page 23: ...n must be taken when removing hydraulic hoses or lines Injury or death could result 1 Before performing maintenance place the attachment on flat hard ground so that the part being maintained is closes...

Page 24: ...your dealer or the LaBounty parts department and requesting a CE Operation Maintenance manual You must include the attachment model number and serial number LaBounty 1538 Hwy 2 Two Harbors MN 55616 1...

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