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2.

Safety and the environment

2.1. General safety instructions

The  plant  owner  is  responsible  for  the  planning,  installation,  commissioning,  operation,

maintenance and disassembly at the location.

Installation and commissioning of the device may be performed by a trained professional

only.

Protection of operating personnel and the system is not ensured if the product is not used in

accordance with its intended purpose.

Laws and regulations applicable to the usage or the intended purpose must be observed.

The  device  has  been  approved  for  the  intended  purpose  of  use  only.  Neglecting  these

instructions will void any warranty and absolve the manufacturer from any liability.

2.2. Intended use

The idOil alarm system is intended for monitoring liquid levels particularly in oil and sand

separators.

The system consists of a control unit and connected sensors that have been installed in the

oil or sand separator. The sensors can be placed in a zone 0 explosive atmosphere, but the

control unit must be positioned in a safe area.

A more specific description of the product’s operation, installation and use is provided later

in this manual.

The  device  must  be  used  in  accordance  with  the  instructions  provided  in  this  document.

Other use is counter to the product’s purpose of use. Labkotec cannot be held liable for any

damage caused by using the device in violation of its purpose of use.

2.3. Transport and storage

Check the packaging and its content for any possible damage.

Ensure that you have received all the ordered products and that they are as intended.

Keep the original package. Always store and transport the device in the original packaging.

Store the device in a clean and dry space. Observe the permitted storage temperatures. If

the storage temperatures have not been presented separately, the products must be stored

in conditions that are within the operating temperature range.

2.4. Installation and commissioning

The device does not have a mains switch and therefore the supply voltage

wires near the device should be fitted with an isolating switch (250 VAC/12

VA), which disconnects the wires (L1, N), in order to facilitate service and

repair  procedures.  The  switch  must  be  labelled  as  the  unit's  isolating

switch. The external switch must adhere to the standard IEC/EN 60947-1

or IEC/EN 60947-3.

 

UL/CSA: Supply cable 3 x 1,5-2,1 mm

2

 (AWG16-AWG14). Supply voltage

max fuse size 10 A.

 

Other  areas:  Supply  cable  3  x  1,5-2,5  mm

(AWG16-AWG13).  Supply

voltage max fuse size 16 A.

The supply voltage and local supply voltage tolerances must be taken into

account with regard to the cable’s maximum voltage.

 

Installation and Operating Instructions | idOil-20

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DOC001600-EN-5

Summary of Contents for idOil-20

Page 1: ...idOil 20 Oil Separator Alarm Device Installation and Operating Instructions EN DOC001600 EN 5 10 12 2018...

Page 2: ...ensor 3 3 4 Dimensions idOil SLU sludge sensor 4 Installation 4 1 Installing the control unit 4 2 Sensor installation 4 2 1 Installing the idOil LIQ high liquid level sensor 4 2 2 Installing the idOil...

Page 3: ...Oil control unit 9 2 Technical specifications idOil LIQ high liquid level sensor 9 3 Technical specifications idOil OIL oil sensor 9 4 Technical specifications idOil SLU sludge sensor 10 Appendices 10...

Page 4: ...an issue that requires special attention during installation and when using the device in an explosive atmosphere Informative markings and symbols This marking highlights essential information This ma...

Page 5: ...counter to the product s purpose of use Labkotec cannot be held liable for any damage caused by using the device in violation of its purpose of use 2 3 Transport and storage Check the packaging and i...

Page 6: ...fe electrical systems i and or IEC EN 60079 14 Explosive atmospheres Electrical installations design selection and erection must all be followed If it is possible that static electricity can cause haz...

Page 7: ...OIL oil sensor Sludge layer detection idOil SLU sludge sensor 1 Control unit idOil 20 2 Cable connector LCJ1 3 3 High liquid level sensor idOil LIQ 4 Oil sensor idOil OIL 5 Sludge sensor idOil SLU A A...

Page 8: ...Sludge sensor to detect the thickness of the sludge layer Accessories Type name Description LCJ1 1 Cable connector for one sensor LCJ1 2 Cable connector for two sensors LCJ1 3 Cable connector for thr...

Page 9: ...re 3 High liquid level sensor idOil LIQ structure and dimensions mm 3 3 3 Dimensions of the idOil OIL oil sensor A Measuring electrode B Reference electrode S Alarm switching point Figure 4 Oil sensor...

Page 10: ...4 Dimensions idOil SLU sludge sensor T Sensor gap S Alarm trigger point Figure 5 Sludge sensor idOil SLU structure and dimensions mm Installation and Operating Instructions idOil 20 10 34 DOC001600 E...

Page 11: ...astening holes 4 5 mm 4 pcs Installation dimensions 160 x 110 mm Figure 6 Installing the idOil control unit 4 2 Sensor installation idOil sensors can be installed in zone 0 explosive atmospheres Do no...

Page 12: ...the discharge pipe 1 idOil LIQ high liquid level sensor A Air B Oil C Water L Standard liquid level S Sensor switching point X Liquid alarm limit maximum surface level Figure 9 Installing the idOil LI...

Page 13: ...ion depth depends on the following separator type separator shape maximum allowed sludge layer thickness The sensor must always be immersed in liquid The alarm is activated when the sludge layer reach...

Page 14: ...is de energised The legends for the connection diagrams can be found in the section following the diagrams 5 1 Connection diagrams 5 1 1 Connection with a single sensor cable connector Figure 12 Conne...

Page 15: ...nnector Figure 13 Connection with a two sensor cable connector 5 1 3 Connection with a three sensor cable connector Figure 14 Connection with a three sensor cable connector Installation and Operating...

Page 16: ...3 sensor 3 connection 1 14 sensor 3 connection 2 The sensor connection is a polarity free digital bus which means that it does not matter which sensor terminal the wires are connected to 3 Relay outpu...

Page 17: ...are separated with separator walls on the protection plate The separator walls must not be removed The protection plate covering the connectors must be reinstalled after connecting the cables Install...

Page 18: ...n function is initiated and the fault indicator light flashes green Once a sensor has been identified the indicator light of the sensor in question becomes green When all connected sensors have been i...

Page 19: ...ngs Relay 1 Connected sensors All sensors connected to the control unit function function upon sensor alarm relay is restored when alarm is reset no Relay 2 Connected sensors All sensors connected to...

Page 20: ...dicator lights for alarm and or fault situations are switched on After the alarm delay 10 s The buzzer lets out an alarm sound The relays are switched to the alarm position Relay 1 is de energised in...

Page 21: ...d the idOil SLU sensors s alarm switching point The alarm light of the sludge sensor is red The other indicator lights are green The buzzer sounds after an approximately 10 second delay Relay 1 is de...

Page 22: ...7 3 Changing the buzzer settings The buzzer operation can be switched on and off as follows DANGER OF ELECTRICAL SHOCK Please observe the safety instructions below Cut off the control unit s voltage s...

Page 23: ...e active If this is the case all indicator lights are green Activating the test function Press the reset test button continuously for 3 seconds To indicate the activation of the test the indicator lig...

Page 24: ...e cut or loose or the alarm indicator lights of all sensors and the fault indicator light are red short circuit Explanation The sensor cable is short circuited cut or disconnected from the connector T...

Page 25: ...tion Max 8 VA Sensors Digital Labkotec idOil sensors Relay outputs 5 A 250 V AC 30 V DC 100 VA Potential free changeover contacts Indicator lights LED lights for alarm and fault states Electrical safe...

Page 26: ...iagram Appendix A VTT 17 ATEX 005X IECEx VTT 17 0003X II 1 G Ex and IIB T5 Ga Ta 25 C 60 C Ui 16 V Ii 80 mA Po 400 mW Ci 5 2 nF Li 1 6 mH Manufacturing year Please see the serial number on the type pl...

Page 27: ...Enclosure Enclosure class IP 68 Materials PP AISI 304 316 PA NBR CR Silicon Weight 900 g incl 5 m cable Temparature Operation 0 C 60 C Environment 25 C 60 C Supply voltage approx 12 V DC Cable 2 x 0 7...

Page 28: ...10 Appendices 10 1 APPENDIX A System digram Installation and Operating Instructions idOil 20 28 34 DOC001600 EN 5...

Page 29: ...Installation and Operating Instructions idOil 20 29 34 DOC001600 EN 5...

Page 30: ...Installation and Operating Instructions idOil 20 30 34 DOC001600 EN 5...

Page 31: ...10 2 APPENDIX B EU Declaration of Conformity Installation and Operating Instructions idOil 20 31 34 DOC001600 EN 5...

Page 32: ...Installation and Operating Instructions idOil 20 32 34 DOC001600 EN 5...

Page 33: ...Installation and Operating Instructions idOil 20 33 34 DOC001600 EN 5...

Page 34: ...Installation and Operating Instructions idOil 20 34 34 DOC001600 EN 5...

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