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LabelMill PRINT & APPLY LM3606, Operation Manual

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LabelMill PRINT & APPLY LM3606 Operation Manual Download Page 14

LM3606 PRINT & APPLY SYSTEM

                                                                                     

 

USERS MANUAL 

 

 

 

 

 

Page 14   

Made in the U.S.A. 

© 2021 LabelMill 

06/01/2021  Model LM3606 

 

CLUTCH ADJUSTMENT

 

 

 

 

 
 
To reduce waste web tension, move the lock collar 1/32" away from the take-up spool.  To increase 
web tension, move the lock collar 1/32" toward the take-up spool. 
 
CAUTION!  Too much web tension may cause web breakage, label drifting, or premature failure of 
the take-up spool assembly. 
 

 
 
 
 

 

 
 
 

2-05 

TAKE-UP 

SPOOL

 

DC 

MOTOR 

LOCK 

COLLAR

 

Summary of Contents for PRINT & APPLY LM3606

Page 1: ...LM3606 PRINT APPLY OPERATIONS MANUAL Manufactured in USA by LabelMill Inc 2416 Jackson St Savanna IL 61074 800 273 4707 info labelmill com www labelmill com...

Page 2: ...l Ribbon Loading 2 03 Take Up Unit Assembly 2 04 Clutch Assembly Adjustment 2 05 Hand Held Labeler Interface HLI 100 2 06 Accessory Connections Control Box 2 07 T 52 Photo Eye 2 08 Air Assist 2 09 T 1...

Page 3: ...age 3 Made in the U S A 2021 LabelMill 06 01 2021 Model LM3606 SECTION 1 APPLICATOR OVERVIEW Introduction 1 01 General System Specifications 1 02 Inventory List 1 03 Print Apply Component Description...

Page 4: ...igh quality labels and bar codes to your product at print speeds up to 14 sec and apply at speeds up to 90 labels min OPERATION The standard configuration is External Computer Mode The configuration a...

Page 5: ...ion between labels in running direction LABEL SIZE Minimum 0 625 wide x 0 50 long Maximum 6 6 wide x 39 long MAXIMUM PRINT AREA 6 6 wide x 39 long Varies dependent upon system configuration LABEL PLAC...

Page 6: ...06 INVENTORY LIST QTY Description 1 Print Apply Assembly 1 U Arm Mount 1 Power Cord 1 Model 3606 Operators Manual USB 1 Extra Cardboard Ribbon Core 1 Product Switch specified a Manual Limit Switch opt...

Page 7: ...abelMill 06 01 2021 Model LM3606 COMPONENT DESCRIPTION LOCATION 1 04 THERMAL PRINTER WEB TAKE UP SPOOL VALVE PACK LABEL SPOOL SPOOL LOCK U ARM TAMP CYLINDER AIR FILTER REGULATOR SWING AWAY HINGE ASSEM...

Page 8: ...controls at the source and lock out in accordance with OSHA Standards Be sure all external electrically conductive parts are connected to a good electrical ground Never handle live electrical equipmen...

Page 9: ...embly Adjustment 2 05 Operator Interface HLI 100 2 06 Accessory Connector Panel 2 07 T 52 Photo Eye 2 08 Air Assist 2 09 T 150 Mobile Mounting Stand 2 10 T Stand Adjustment 2 11 Tamp Operation 2 12 Va...

Page 10: ...nd below roller guide B to the right of roller C and to the left and below roller guide D 3 Feed the web into the thermal printer 4 Finish the process by loading the waste backing paper onto the web t...

Page 11: ...6 01 2021 Model LM3606 SUPPLY SPOOL SPOOL LOCK REMOVAL To remove the label storage spool turn the spool lock counterclockwise until you reach a stop The spool will now slide off To secure the spool si...

Page 12: ...EFER TO PRINTER MANUAL LABEL RIBBON ROUTING REFER TO PRINTER MANUAL THERMAL RIBBON LOADING REFER TO PRINTER MANUAL NOTE The printer will not operate unless the front cover is in the fully closed posit...

Page 13: ...UP UNIT ASSEMBLY The Take Up Assembly is located on the backside of the main panel To adjust the clutch the rear enclosure must be removed to gain access The mounting bolts for the Take Up Assembly ca...

Page 14: ...ENT To reduce waste web tension move the lock collar 1 32 away from the take up spool To increase web tension move the lock collar 1 32 toward the take up spool CAUTION Too much web tension may cause...

Page 15: ...LM3606 PRINT APPLY SYSTEM USER S MANUAL Page 15 Made in the U S A 2021 LabelMill 06 01 2021 Model LM3606 HAND HELD LABELER INTERFACE HLI 100 2 06 LCD DISPLAY OPERATOR INTERFACE INTERFACE PORT...

Page 16: ...ACCESSORY CONNECTIONS LOCATED ON BACK OF LABELER CONTROL ENCLOSURE 2 07 MAIN POWER ENTRY HLI 100 PORT PRINTER INTERFACE LOW LABEL WARNING LIGHT KIT AUX START INPUT REMOTE TRIGGER TAKE UP MOTOR FUSE HE...

Page 17: ...LM3606 PRINT APPLY SYSTEM USER S MANUAL Page 17 Made in the U S A 2021 LabelMill 06 01 2021 Model LM3606 T 52 PHOTO EYE Remote Trigger Refer to Section 3 for I O details 2 08...

Page 18: ...ed to clear the trailing edge of the printed labels and the Label Platen An adjustment screw is used to adjust the position of the air holes in relation to the labels An angle of 45 degrees is require...

Page 19: ...LM3606 PRINT APPLY SYSTEM USER S MANUAL Page 19 Made in the U S A 2021 LabelMill 06 01 2021 Model LM3606 OPTIONAL T 150 MOUNTING STAND 2 10...

Page 20: ...LM3606 PRINT APPLY SYSTEM USERS MANUAL Page 20 Made in the U S A 2021 LabelMill 06 01 2021 Model LM3606 T STAND ADJUSTMENT 2 11 Column Crank Column Lock...

Page 21: ...f the unit It also allows for precise adjustments of how close the tamp head comes to the product There is flow control adjustment for the valves It may be necessary to adjust the flow rate on the tam...

Page 22: ...ATOR Controls maximum air pressure available to entire applicator Should be set between 40 and 80 PSI FLAG REGULATOR The flag regulator is used to adjust the pressure that the flag jaws apply to the l...

Page 23: ...LM3606 PRINT APPLY SYSTEM USER S MANUAL Page 23 Made in the U S A 2021 LabelMill 06 01 2021 Model LM3606 OPTIONAL TAMP APPLICATOR Right Hand Configuration Below 2 14...

Page 24: ...LM3606 PRINT APPLY SYSTEM USERS MANUAL Page 24 Made in the U S A 2021 LabelMill 06 01 2021 Model LM3606 OPTIONAL CORNER WRAP APPLICATOR Left Hand Configuration Below 2 15...

Page 25: ...LM3606 PRINT APPLY SYSTEM USER S MANUAL Page 25 Made in the U S A 2021 LabelMill 06 01 2021 Model LM3606 OPTIONAL ADJACENT PANEL APPLICATOR Right Hand Configuration Below 2 16...

Page 26: ...LM3606 PRINT APPLY SYSTEM USERS MANUAL Page 26 Made in the U S A 2021 LabelMill 06 01 2021 Model LM3606 OPTIONAL BLOW ON APPLICATOR Right Hand Configuration Below 2 17...

Page 27: ...LM3606 PRINT APPLY SYSTEM USER S MANUAL Page 27 Made in the U S A 2021 LabelMill 06 01 2021 Model LM3606 OPTIONAL TABLE TOP APPLICATOR 2 18...

Page 28: ...ge 28 Made in the U S A 2021 LabelMill 06 01 2021 Model LM3606 SECTION 3 CONTROL BOX Programming 3 01 System Editor 3 02 Programming Menus 3 03 Key Definitions 3 13 Quick Start Set Up of Key Features...

Page 29: ...ess or Enter the data selection options line bottom line of display of the PROGRAM BLOCK Sub Menus 3 Store the selected data UP DOWN ARROW KEYS ARE USED TO 1 Scroll up down through the primary menu PR...

Page 30: ...signal Interval Delay Amount of time in seconds between multiple fed labels Note only active if quantity 2 or higher Two Hand Mode turn on to activate two hand anti tie down input device option TAMP S...

Page 31: ...ond Tamp After Feed Prints label first tamps label second Blow Before Feed Blows on label first prints label second Blow After Feed Prints label first Blows on label second Pre Print Tamp First trigge...

Page 32: ...1 2021 Model LM3606 QUICK PROGRAMMING CHART MODEL NUMBER REVISION TOTAL 000000 PRESS PROG KEY PRODUCT SENSOR PRESS ENTER TAMP SET UP PRESS ENTER TAKEUP PRESS ENTER UP AND DOWN ARROW KEYS WILL SCROLL T...

Page 33: ...R S MANUAL Page 33 Made in the U S A 2021 LabelMill 06 01 2021 Model LM3606 COUNTER PRESS ENTER PRINT TYPE PRESS ENTER CYCLE TYPE PRESS ENTER JOB STORAGE PRESS ENTER DEFAULTS PRESS ENTER I O STATUS PR...

Page 34: ...L Page 34 Made in the U S A 2021 LabelMill 06 01 2021 Model LM3606 MAIN DISPLAYS PASSWORD PRESS ENTER PASSWORD 0000 PASSWORD OFF PASSWORD ON Note use UP and DOWN arrows to toggle between ON and OFF Th...

Page 35: ...LM3606 PRINT APPLY SYSTEM USER S MANUAL Page 35 Made in the U S A 2021 LabelMill 06 01 2021 Model LM3606 3 07...

Page 36: ...URATION PRESS ENTER FLAG DURATION PRESS ENTER HEAD UP SWITCH PRESS ENTER VACUUM RELEASE PRESS ENTER Note this time can never be larger then the tamp duration HEAD UP SWITCH N O VACUUM DELAY ON PRESS E...

Page 37: ...the U S A 2021 LabelMill 06 01 2021 Model LM3606 TAKEUP PRESS ENTER START DELAY PRESS ENTER START DELAY 0 000 STOP DELAY PRESS ENTER JOG TAKEUP PRESS ENTER STOP DLY 0 000 UP ARROW START DOWN ARROW ST...

Page 38: ...LM3606 PRINT APPLY SYSTEM USERS MANUAL Page 38 Made in the U S A 2021 LabelMill 06 01 2021 Model LM3606 3 10...

Page 39: ...age 39 Made in the U S A 2021 LabelMill 06 01 2021 Model LM3606 JOB STORAGE PRESS ENTER SELECT OPERATION SAVE JOB ARE YOU SURE NO YES SELECT OPERATION RESTORE JOB DEFAULT SETTINGS PRESS ENTER PRESS UP...

Page 40: ...LabelMill 06 01 2021 Model LM3606 I O STATUS PRESS ENTER X P SI Y A F V T 0 0 0 0 0 0 0 0 7 P0 0 1 1 1 1 1 1 1 1 7 P1 0 1 1 1 1 1 1 1 1 7 P2 0 1 1 1 1 1 1 1 1 7 P3 0 1 1 1 1 1 1 1 1 DISPLAY MAIN I O...

Page 41: ...roduct encoder and the LabelMill control This is used to match the speed of the applicator to the product conveyor Electronic gearing is similar to mechanical gearing in that there is a gear ratio and...

Page 42: ...Set cycle type to Tamp Before Feed 13 Press EXIT 14 System is now ready for set up of advanced features and options SETUP OF KEY FEATURES HOW TO SET UP AN ASYNCHRONOUS APPLICATION TAMP Determine the...

Page 43: ...t delay will move the label placement in time 00 000 Because the product delay feature utilizes time the speed of the product MUST be constant and consistent This section will explain how to apply mor...

Page 44: ...ort 2 The PRE PRINT photo eye should be set to trigger on the leading edge of the product 3 The PRE PRINT photo eye should be set to trigger BEFORE the product switch 4 The PRE PRINT photo eye should...

Page 45: ...P TAMP SENSOR AUX OUT 1 AIR ASSIST SOL FLAG SOL VACUUM SOL TAMP SOL P0 0 Paper End Input 0 On P0 1 Ribbon End Input 0 On P0 2 Priner Error Input 0 On P0 3 Ribbon Near End Input 0 On P0 4 Print End Inp...

Page 46: ...PIN I O I O Monitor ADDRESS 24vdc 1 24vdc 2 Trigger Input 1 3 Input Pre Print 4 Input 24v Common 5 24v Common 6 Shield HEAD UP AUX IN P PIN I O I O Monitor ADDRESS 24vdc 1 24vdc 2 Head Up 3 Input Smar...

Page 47: ...O Green Red TAMP SYNC TIP 120 9 O INHIBIT IN 10 I No Connection 11 I No Connection 12 I No Connection 13 I IN CYCLE 14 O No Connection 15 O 3 19 WASTE TAKE UP P PIN I O I O Monitor ADDRESS 1 Input 2 3...

Page 48: ...O Green Red TAMP SYNC TIP 120 9 O INHIBIT IN 10 I No Connection 11 I No Connection 12 I No Connection 13 I IN CYCLE 14 O No Connection 15 O PHOENIX CONNECTOR DC POWER IN P11 PIN ADDRESS COM 1 24 VDC 2...

Page 49: ...3606 PRINT APPLY SYSTEM USER S MANUAL Page 49 Made in the U S A 2021 LabelMill 06 01 2021 Model LM3606 SECTION 4 CLEANING MAINTENANCE Troubleshooting 4 01 Fault Codes 4 02 Replacing the Power Fuse 4 0...

Page 50: ...will not print or tamp A Unit off line B Incorrect label configuration C No label format downloaded D Wrong interface selected E Interface cable F Error on printer Check printer cover limit switch Ch...

Page 51: ...did not move off of reed switch A Tamp Cylinder Is Not Up B Miss Adjusted Reed Switch C Faulty Reed Switch D Tamp duration too small E Check programming of Tamp switch NOTE Light on reed switch should...

Page 52: ...overload condition must be determined and corrected prior to replacing the fuse NEVER replace the fuse with one of a greater AMP rating The specified rating has been selected to prevent damage and or...

Page 53: ...l LM3606 LM3606 PRINT APPLY OPERATIONS MANUAL Copyright and Trademarks Copyright 2021 All rights reserved All trademarks and brand names are the property of their respective owners LabelMill 2416 Jack...

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