LabelMill LM3605 Operation Manual Download Page 49

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LM-3605 Dynamic Label Applicator

USERS MANUAL

Page 49

Made in the U.S.A.

12/01/2019 Model LM3605

SECTION 4

CLEANING & MAINTENANCE

Troubleshooting

4-01

Fault Codes

4-02

Maintaining the Air Slide

4-03

Replacing the Power Fuse

4-04

Summary of Contents for LM3605

Page 1: ...LM3605 PRINT APPLY OPERATIONS MANUAL Manufactured in USA by LabelMill Inc 2416 Jackson St Savanna IL 61074 800 273 4707 info labelmill com www labelmill com...

Page 2: ...Up Unit Assembly 2 04 Clutch Assembly Adjustment 2 05 Hand Held Labeler Interface HLI 100 2 06 Accessory Connections Control Box 2 07 Communication Connections Control Box 2 08 T 50 Photo Eye 2 09 Air...

Page 3: ...NUAL Page 3 Made in the U S A 2019 LABELMILL 12 01 2019 Model LM3605 SECTION 1 APPLICATOR OVERVIEW Introduction 1 01 General Specifications 1 02 Inventory List 1 03 Print Apply Component Description 1...

Page 4: ...gh quality labels and bar codes to your product at print speeds up to 12 sec and apply at speeds up to 60 labels min OPERATION The standard configuration is External Computer Mode The configuration al...

Page 5: ...ration between labels in running direction LABEL SIZE Minimum 0 625 wide x 0 50 long Maximum 6 6 wide x 39 long MAXIMUM PRINT AREA 6 6 wide x 39 long Varies dependent upon system configuration LABEL P...

Page 6: ...mbly 2 12 dia Blue Plastic Spools w Quick Release Collar 1 7 dia Blue Plastic Spool w screws 2 13 bolts w washers 1 Power Cord 1 Model LM3605 Operators Manual 1 Extra Cardboard Ribbon Core 1 Product S...

Page 7: ...9 LABELMILL 12 01 2019 Model LM3605 COMPONENT DESCRIPTION LOCATION 1 04 THERMAL PRINTER WEB TAKE UP SPOOL WEB GUIDE ROLLERS TAMP CYLINDER LABEL SPOOL SPOOL LOCK U ARM VALVE PACK AIR FILTER REGULATOR S...

Page 8: ...r controls at the source and lock out in accordance with OSHA Standards Be sure all external electrically conductive parts are connected to a good electrical ground Never handle live electrical equipm...

Page 9: ...stment 2 03 Take Up Unit Assembly 2 04 Clutch Assembly Adjustment 2 05 HLI 100 Hand Held Interface 2 06 Accessory Connector Panel 2 07 T 55 Photo Eye 2 09 Air Assist Tube 2 10 T 150 Mounting Stand opt...

Page 10: ...ler guide B to the right of roller C and to the left and below roller guide D 3 Feed the web into the thermal printer 4 Finish the process by loading the waste backing paper onto the web take up spool...

Page 11: ...ELMILL 12 01 2019 Model LM3605 WEB ROUTING SPOOL LOCK REMOVAL To remove the label storage spool A turn the spool lock counterclockwise until you reach a stop The spool will now slide off To secure the...

Page 12: ...HEAD REFER TO PRINTER MANUAL LABEL RIBBON ROUTING REFER TO PRINTER MANUAL THERMAL RIBBON LOADING REFER TO PRINTER MANUAL NOTE The printer will not operate unless the front cover is in the fully closed...

Page 13: ...located on the backside of the main panel To adjust the clutch the side panels must be removed to gain access To remove the Clutch Assembly you must first remove the Web Take Up Spool The mounting bo...

Page 14: ...WHEEL C FRICTION DISC D PRESSURE PLATE E THRUST BEARING F PRESSURE SPRING G TENSION ADJ COLLAR To increase waste web tension move the shaft wheel B 1 32 toward the Spool To reduce web tension move the...

Page 15: ...LM 3605 Dynamic Label Applicator USERS MANUAL Page 15 Made in the U S A 2019 LABELMILL 12 01 2019 Model LM3605 HAND HELD LABELER INTERFACE HLI 100 2 06 LCD DISPLAY OPERATOR INTERFACE INTERFACE PORT...

Page 16: ...L 12 01 2019 Model LM3605 ACCESSORY CONNECTIONS LOCATED ON BACK OF LABELER CONTROL ENCLOSURE 2 07 MAIN POWER POWER SWITCH 120VAC FOR PRINTER PRINTER INTERFACE LOW LABEL WARINING LIGHT KIT TAMP VALVE P...

Page 17: ...bel Applicator USERS MANUAL Page 17 Made in the U S A 2019 LABELMILL 12 01 2019 Model LM3605 COMMUNICATION CONNECTIONS 2 08 SERIAL INTERFACE TO HLI 100 HAND HELD LABELER INTERFACE OPTIONAL LIMITED SER...

Page 18: ...LM3605 Print Apply Label Applicator USER S MANUAL Page 18 Made in the U S A 2019 LABELMILL 12 01 2019 Model LM3605 T 55 PHOTO EYE 2 09...

Page 19: ...to clear the trailing edge of the printed labels and the Label Platen An adjustment screw is used to adjust the position of the air holes in relation to the labels An angle of 45 degrees is required...

Page 20: ...LM3605 Print Apply Label Applicator USER S MANUAL Page 20 Made in the U S A 2019 LABELMILL 12 01 2019 Model LM3605 OPTIONAL T 150 MOUNTING STAND 2 11...

Page 21: ...LM 3605 Dynamic Label Applicator USERS MANUAL Page 21 Made in the U S A 2019 LABELMILL 12 01 2019 Model LM3605 T STAND ADJUSTMENT 2 12 Column Crank Column Lock...

Page 22: ...It also allows for precise adjustments of how close the tamp head comes to the product refer to page 3 08 There is flow control adjustment for the valves It may be necessary to adjust the flow rate o...

Page 23: ...applied VACUUM REGULATOR only used on the flag and tamp applicator system The vacuum regulator is used to control the vacuum that is used to hold the label to the flag jaws or the tamp pad AIR ASSIST...

Page 24: ...LM3605 Print Apply Label Applicator USER S MANUAL Page 24 Made in the U S A 2019 LABELMILL 12 01 2019 Model LM3605 OPTIONAL TAMP APPLICATOR 2 15...

Page 25: ...LM 3605 Dynamic Label Applicator USERS MANUAL Page 25 Made in the U S A 2019 LABELMILL 12 01 2019 Model LM3605 OPTIONAL CORNER WRAP APPLICATOR 2 16...

Page 26: ...LM3605 Print Apply Label Applicator USER S MANUAL Page 26 Made in the U S A 2019 LABELMILL 12 01 2019 Model LM3605 OPTIONAL ADJACENT PANEL APPLICATOR 2 17...

Page 27: ...LM 3605 Dynamic Label Applicator USERS MANUAL Page 27 Made in the U S A 2019 LABELMILL 12 01 2019 Model LM3605 OPTIONAL TABLE TOP APPLICATOR 2 18...

Page 28: ...or USER S MANUAL Page 28 Made in the U S A 2019 LABELMILL 12 01 2019 Model LM3605 SECTION 3 CONTROL BOX Programming 3 01 Quick Reference Chart 3 04 Key Definitions 3 13 Set Up of Key Features Quick St...

Page 29: ...Access or Enter the data selection options line bottom line of display of the PROGRAM BLOCK Sub Menus 3 Store the selected data UP DOWN ARROW KEYS ARE USED TO 1 Scroll up down through the primary menu...

Page 30: ...labels are applied to one product with one signal Interval Delay amount of time in seconds between multiple fed labels Note only active if quantity 2 or higher TAMP SET UP This is used to adjust the...

Page 31: ...application type and sequence in relation to the label feed PROGRAMMABLE BLOCKS Tamp Before Feed standard Tamps label first prints label second Tamp After Feed Prints label first tamps label second Bl...

Page 32: ...12 01 2019 Model LM3605 QUICK PROGRAMMING CHART MODEL NUMBER REVISION TOTAL 000000 PRESS PROG KEY PRODUCT SENSOR PRESS ENTER TAMP SET UP PRESS ENTER TAKEUP PRESS ENTER UP AND DOWN ARROW KEYS WILL SCR...

Page 33: ...USERS MANUAL Page 33 Made in the U S A 2019 LABELMILL 12 01 2019 Model LM3605 COUNTER PRESS ENTER PRINT TYPE PRESS ENTER CYCLE TYPE PRESS ENTER JOB STORAGE PRESS ENTER DEFAULTS PRESS ENTER I O STATUS...

Page 34: ...MANUAL Page 34 Made in the U S A 2019 LABELMILL 12 01 2019 Model LM3605 MAIN DISPLAYS PASSWORD PRESS ENTER PASSWORD 0000 PASSWORD OFF PASSWORD ON Note use UP and DOWN arrows to toggle between ON and...

Page 35: ...TRIGGER PRESS ENTER MULTI FEED PRESS ENTER ONLY ACTIVE 02 OR LARGER INTERVAL DELAY PRESS ENTER SENSOR TRIGGER LEADING EDGE MULTI FEED 00 Range 01 10 OFF DEBOUNCE PRESS ENTER ON DEBOUNCE PRESS ENTER US...

Page 36: ...AMP DURATION PRESS ENTER FLAG DURATION PRESS ENTER HEAD UP SWITCH PRESS ENTER VACUUM RELEASE PRESS ENTER Note this time can never be larger then the tamp duration HEAD UP SWITCH N O VACUUM DELAY ON PR...

Page 37: ...in the U S A 2019 LABELMILL 12 01 2019 Model LM3605 TAKEUP PRESS ENTER START DELAY PRESS ENTER START DELAY 0 000 STOP DELAY PRESS ENTER JOG TAKEUP PRESS ENTER STOP DLY 0 000 UP ARROW START DOWN ARROW...

Page 38: ...LM3605 Print Apply Label Applicator USER S MANUAL Page 38 Made in the U S A 2019 LABELMILL 12 01 2019 Model LM3605 3 10...

Page 39: ...L Page 39 Made in the U S A 2019 LABELMILL 12 01 2019 Model LM3605 JOB STORAGE PRESS ENTER SELECT OPERATION SAVE JOB ARE YOU SURE NO YES SELECT OPERATION RESTORE JOB DEFAULT SETTINGS PRESS ENTER PRESS...

Page 40: ...A 2019 LABELMILL 12 01 2019 Model LM3605 I O STATUS PRESS ENTER X P SI Y A F V T 0 0 0 0 0 0 0 0 7 P0 0 1 1 1 1 1 1 1 1 7 P1 0 1 1 1 1 1 1 1 1 7 P2 0 1 1 1 1 1 1 1 1 7 P3 0 1 1 1 1 1 1 1 1 DISPLAY MAI...

Page 41: ...igured in asynchronous operation SYNCHRONOUS OPERATION The LM3605 can NOT be configured in synchronous operation The term SYNCHRONOUS OPERATION is used because the speed of the applicator motor label...

Page 42: ...Tamp before or after feed before feed is standard 3 Enter a value in the tamp duration start with 00 500 MENU TAMP SETUP 4 Set head up limit switch normally open is standard MENU TAMP SET UP 5 Use the...

Page 43: ...y move the placement of the FIRST label on the product Product delay will move the label placement in time 00 000 Because the product delay feature utilizes time the speed of the product MUST be const...

Page 44: ...X 2 port 2 The PRE PRINT photo eye should be set to trigger on the leading edge of the product 3 The PRE PRINT photo eye should be set to trigger BEFORE the product switch 4 The PRE PRINT photo eye sh...

Page 45: ...AG SOL VACUUM SOL TAMP SOL P0 0 PAPER END INPUT 0 ON P0 1 RIBBON END INPUT 0 ON P0 2 PRINER ERROR INPUT 0 ON P0 3 RIBBON NEAR END INPUT 0 ON P0 4 PRINT END INPUT 0 ON P0 5 ON LINE INPUT 0 ON P0 6 REPR...

Page 46: ...COMMON 3 SHIELD HEAD UP AUX IN P2 PIN I O ADDRESS HEAD UP 1 INPUT P3 5 24 VOLT 2 24V COMMON 3 SMART TAMP AUX IN 1 4 INPUT P3 6 5 SHIELD AUX 2 P3 PIN I O ADDRESS 5dvc 1 GND 2 3 PRE PRINT INPUT 4 INPUT...

Page 47: ...24VDC red light 7 OUTPUT P1 3 DISABLE LABELER 8 INPUT P1 7 SHIELD PRINT AND APPLY INTERFACE P6 PIN I O ADDRESS PAPER END 1 INPUT P0 0 PRINTER GROUND 2 RIBBON END 3 INPUT P0 1 PRINTER ERROR 4 INPUT P0...

Page 48: ...S MANUAL Page 48 Made in the U S A 2019 LABELMILL 12 01 2019 Model LM3605 3 20 KEYPAD DISPLAY RS232 P8 PIN I O ADDRESS 232 XMIT 1 232 RCV 2 GND 3 24VDC 4 GND 5 6 7 8 SERIAL AUX RS232 P9 PIN I O ADDRE...

Page 49: ...l Applicator USERS MANUAL Page 49 Made in the U S A 2019 LABELMILL 12 01 2019 Model LM3605 SECTION 4 CLEANING MAINTENANCE Troubleshooting 4 01 Fault Codes 4 02 Maintaining the Air Slide 4 03 Replacing...

Page 50: ...duration F Sticky cylinder Check air supply and filter Fix or replace hose Consult factory Check connection Reference tamp setup Consult factory Unit will not print or tamps will not print A Unit off...

Page 51: ...itch F Faulty Reed Switch G Tamp duration too small H Check programming of Tamp switch NOTE Light on reed switch should be on when cylinder is up Head Down Head up limit switch failed to switch during...

Page 52: ...Tamp Assembly s air slide in good working condition To maintain the air slide simply remove the air lines from the air slide and place 1 2 drops of any approved air motor oil into the air inlets at l...

Page 53: ...the overload condition must be determined and corrected prior to replacing the fuse NEVER replace the fuse with one of a greater AMP rating The specified rating has been selected to prevent damage and...

Page 54: ...Model LM3605 LM3605 PRINT APPLY OPERATIONS MANUAL Copyright and Trademarks Copyright 2019 All rights reserved All trademarks and brand names are the property of their respective owners LabelMill 2416...

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