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Mighty Therm Hydronic Boiler

Page 9

other appliances remaining connected to the
common venting system are not in operation.

(a)

Seal any unused openings in the common
venting system.

(b)

Visually inspect the venting system for
proper size and horizontal pitch and
determine there is no blockage or
restriction, leakage, corrosion and other
deficiencies which could cause an unsafe
condition.

(c)

Insofar as is practical, close all building
doors and windows and all doors between
the space in which the appliances
remaining connected to the common
venting system are located and other spaces
of the building. Turn on clothes dryers and
any appliance not connected to the common
venting system. Turn on any exhaust fans,
such as range hoods and bathroom
exhausts, so they will operate at maximum
speed. Do not operate a summer exhaust
fan. Close fireplace dampers.

(d)

Place in operation the appliance being
inspected. Follow the lighting instructions.
Adjust thermostat so appliance will operate
continuously.

(e)

Test for spillage at the draft hood relief open-
ing after 5 minutes of main burner operation.
Use the flame of a match or candle, or smoke
from a cigarette, cigar or pipe.

(f)

After it has been determined that each
appliance remaining connected to the
common venting system properly vents
when tested as outlined above, return
doors, windows, exhaust fans, fireplace
dampers and any other gasburning
appliance to their previous conditions of
use.

(g)

Any improper operation of the common
venting system should be corrected so the
installation conforms with the latest edition
of the National Fuel Gas Code, ANSI
Z223.1. When resizing any portion of the
common venting system, the common
venting system should be resized to
approach the minimum size as determined
using the appropriate tables in Appendix G
in the National Fuel Gas Code,
ANSI Z223. 1.

2C. Installation of Outdoor Boilers

1.

Locate the boiler to provide the minimum
clearances as listed in Table 2, “Boiler
Clearances.” See Service Clearance, 2 B.1.

2.

Do not place the boiler in an enclosure or wall
recess. Avoid locations where wind deflection

off structures might cause a down draft. When
such wind conditions are possible, place the
boiler at least three (3) feet (0.9m) from the
structures.

3.

Never install the boiler under any kind of roof
overhang. Do not place the boiler below or
adjacent to any doors, windows, louvers, grills,
etc. which connect in any way with an inhabited
area of a building. This includes other structures
such as garages or utility rooms (see Figure 10).

Figure 10. Incorrect Outdoor Installation.

4.

Although these models are AGA designed
certified for outdoor installations, such
installations are not recommended in areas
where the danger of freezing exists unless proper
precautions are taken for freeze protection.

Caution

Outdoor installations are not recommended

in areas where the danger of

snow blockage exists.

2D. Gas Supply and Piping

Review the following instructions before

proceeding with the installation.

1.

Verify that the boiler is fitted for the proper type
of gas by checking the rating plate. Laars boilers
are normally equipped to operate below a 2000
foot (610m) altitude. Boilers equipped to operate
at higher altitudes have appropriate stickers or
tags attached.

2.

Use the figures in Table 4 to provide adequate
gas piping from the gas meter to the boiler.

3.

A trap (drip leg) must be provided ahead of the
gas controls (see Figure 11). A manual gas

Summary of Contents for Mighty Therm HH 500

Page 1: ...se gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance Do not touch any electrical switch do not...

Page 2: ...Venting 8 2C Installation of Outdoor Boilers 9 2D Gas Supply and Piping 9 2E Electrical Wiring 10 2F Water Piping of System 11 2G Filling Fully Connected System 11 SECTION 3 Operation 3A Controls Gen...

Page 3: ...149 requirement When required by the authority having jurisdiction the installation must conform to American Society of Mechanical Engineers safety codes for controls and safety devices for automatica...

Page 4: ...ult in an excessive water temperature rise and unstable boiler operation If the system water flow is variable it must not be allowed to fall below 30 of full flow The boiler must be equipped with stag...

Page 5: ...the boiler piping system shall be equipped with a flow control valve or other automatic means to prevent gravity circulation of chilled water through the boiler Chilled water in the boiler will create...

Page 6: ...es the general requirements specify that boiler rooms should be provided with two permanent air supply openings communicating directly through the wall to outside air one within 12 inches 305mm of the...

Page 7: ...t be completely isolated and this could cause flue products to accumulate in the room Additional air must be supplied to compensate for such exhaust The information in Table 3 is not applicable in ins...

Page 8: ...id ending heater vents near air conditioning or air supply fans The fans can pick up exhaust flue products from the boiler and return them inside the building creating a possible health hazard A minim...

Page 9: ...zing any portion of the common venting system the common venting system should be resized to approach the minimum size as determined using the appropriate tables in Appendix G in the National Fuel Gas...

Page 10: ...corrosion or stress cracking the piping must be rinsed with water after testing unless it has been determined that the leak test solution is noncorrosive 2E Electrical Wiring Electrical diagrams are i...

Page 11: ...l radiation units at the highest points in the piping throughout the system unless automatic air bleeders are provided at such points 5 Run system circulating pump for a minimum of 30 minutes with the...

Page 12: ...8 seconds and provides 100 safety shutdown 2 Operating Controls a Electrically Operating Controls Single two stage four stage or modulating aquastats are provided in models HH and PH boilers to contro...

Page 13: ...nd the pilot spark ignition is initiated until the pilot flame has been reestablished On propane systems unit locks out for safety This sequence should be checked by turning off the manual pilot gas v...

Page 14: ...rature see Table 5 3 Minimum input rates The low firing rate setting must be equal to or greater than the specified minimum input rating as shown on the appliance rating plate Laars boilers use gas va...

Page 15: ...ccurrence dampen the soot deposits with wet brush or fine water spray before servicing or cleaning the heat exchanger With a wire brush remove soot and loose scale from heat exchanger Clean fallen deb...

Page 16: ...ve terminals Check continuity to actuator coil If open circuit or short is indicated replace coil or operator Possible Cause What To Do A Static pressure in system A Calculate height of water in excee...

Page 17: ...o the system Clean tubes with tube cleaning kit Determine hardness Check for modified flow if necessary 7 WATER DRIPPING IN FIREBOX Possible Cause What To Do 6 SOOT IN FLUEWAYS OR IN TUBES OR NOXIOUS...

Page 18: ...81 10364300 10364300 10364300 10364300 10364300 10364300 10364300 10364300 10364300 Return Header S00642 Bronze 10364301 10364301 10364301 10364301 10364301 10364301 10364301 10364301 10364301 13 Inle...

Page 19: ...ature Control Wells Inlet Outlet Header 1 Firing Mode L K C 2 Dry Wells 2 Firing Mode H A Natural Gas Boilers Heaters 500 thru 850 2 Dry Wells 1010 thru 1430 3 Dry Wells 1670 thru 1825 4 Dry Wells B P...

Page 20: ...e Rear Panel Heat Shield Weldment 10540401 10540402 10540403 10540404 10540405 10540406 10540407 10540408 10540409 33 End Panel Upper Right 10531600 10531600 10531600 10531600 10531600 10531600 105316...

Page 21: ...Mighty Therm Hydronic Boiler Page 21 Figure 20 Tile Assemblies...

Page 22: ...4600 W0034600 W0034600 W0034600 Pilot Burner Honeywell Standing Pilot Propane W0034400 W0034400 W0034400 W0034400 W0034400 W0034400 W0034400 W0034400 W0034400 53 Pilot Burner Johnson IID Pilot Nat W00...

Page 23: ...1400 F0011400 F0011400 75 Plug Sq Hd 1 NPT P0033000 P0033000 P0033000 P0033000 P0033000 P0033000 P0033000 P0033000 P0033000 76 Plug 1 2 NPT P0026900 P0026900 P0026900 P0026900 P0026900 P0026900 P00269...

Page 24: ...0703 10550704 97 Burner Tray I I D Mech Mod 3 4 Sect Manifold Nat 10551201 10551202 10551203 10551204 10551205 98 Burner Tray St Pl Mech Mod SpIt Manifold Pro 10550301 10550302 10550303 10550304 99 Bu...

Page 25: ...Mighty Therm Hydronic Boiler Page 25 Figure 21 Outdoor Parts...

Page 26: ...9903 10659904 10659905 10659906 10659907 10659908 10659909 10 Rear Base Extension 10658501 10658502 10658503 10658504 10658505 10658506 10658507 10658508 10658509 11 Gas Train Interface Plate 20050200...

Page 27: ...6 10661507 10661508 10661509 2 2 2 4 4 4 4 4 4 10 Baffle Heat Exchanger 10667701 10667702 10667703 10667704 10667705 10667706 10667707 10667708 10667709 7 14 14 14 14 28 28 28 14 41 Middle Front Panel...

Page 28: ...ould be ordered separately SECTION 8 Optional Parts Descriptions and Order Numbers H0117400E Standard PH Model Pumps Armstrong 1050 PH Model Part Number Description 500 850 A2000700 1 3 hP with 3 1 2...

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