8
2.4 DC
Output
Connections
Before making any of DC output connections, make sure you have read and fully understand the DC Connection
Procedure below. Select proper size for the DC wiring from the wire size table on the previous page. If the
distance between the charger’s DC output and the DC load exceeds 10 feet, use the Power Cable Guide below
to minimize the voltage drop across the wire distance.
Power Cabling Guide
Use the following formulas and table to determine proper wire size for minimal voltage drop.
Table of Conventions
CMA
= Cross section of wire in circular MIL area
A
= Ultimate drain in amperes
LF
= Conductor loop feet
MaxAmp = Maximum allowable amperes for given voltage drop
AVD
= Allowable voltage drop
K
= 11.1 for commercial (TW) copper wire (KS5482-01)
= 17.4 for aluminum (KS20189)
Calculating Wire Size Requirements
AVD
K
LF
A
CMA
Calculating Current Carrying Capacity of Wire
K
LF
AVD
CMA
MaxAmp
DC Connection Procedure
To prevent the DC circuit breaker from tripping when connecting the battery, connections should be done in the
following order.
1.
Make sure that the incoming voltage to the charger is turned off.
2.
Turn off/open the charger’s AC and DC circuit breakers.
3.
Connect the battery cables to the charger’s DC output terminals.
OBSERVE PROPER POLARITY.
4.
Energize the charger by supplying AC voltage and turning on/closing the charger’s AC breaker. This will
charge the capacitors inside the charger and eliminate heavy arcing when the battery is connected.
5.
After 30 seconds, turn on/close the DC breaker.
SIZE
(AWG)
AREA
CIR.MILS
SIZE
(MCM)
AREA
CIR.MILS
18 1620 250
250000
16 2580 300
300000
14 4110 350
350000
12 6530 400
400000
10 10380 500 500000
8 16510 600
600000
6 26240 700
700000
4 41740 750
750000
3 52620 800
800000
2 66360 900
900000
1 83690
1000
1000000
0 105600
1250
1250000
00 133100 1500
1500000
000 167800 1750 1750000
0000 211600 2000 2000000
Table 7 – Wire Size/Area Table
Summary of Contents for A36D
Page 30: ...23 3 6 A36D Customer Configuration Menu Structure...
Page 31: ...24...
Page 32: ...25...
Page 33: ...26...