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S

Symptom

Possible Cause(s)

Corrective Action

Heater ignites but MAIN PCB
assembly shuts heater off after a
short period of time. (Indicator
Lamp is flickering and room temp.
display indicates “E1”)

Heater will not ignite but motor
runs for a short period of time.
(Indicator Lamp is flickering and
room temp. display indicates “E1”)

Fan does not turn when heater is
plugged in and power switch was
in the “ON” position. (Indicator
Lamp is on  or flickering)

(Indicator Lamp is flickering and
room temp. display indicates “E2”)

(Indicator Lamp is flickering and
room temp. display indicates “E3”)

Heater will not turn-on (Indicator
Lamp is off)

1. Wrong pump pressure

2. Dirty Air Output, Air Intake or Lint Filter

3. Dirty Fuel Filter

4. Dirt in Nozzle

5. Dirt Photocell Lens

6. Photocell Assembly not Properly Installed (not

seeing the flame)

7. Bad electrical connection between photocell and

MAIN PCB Assembly

8. Defective photocell

1. No fuel in tank

2. Wrong pump pressure

3. Carbon deposits on spark plug and/or improper

gap

4. Dirty fuel filter

5. Dirt in Nozzle

6. Water in fuel tank

7. Bad electrical connection between igniter and

MAIN PCB Assembly

8. Igniter wire is not attached to spark plug

1. Thermostat setting is too low

2. Bad electrical connection between motor and MAIN

PCB Assembly

1. Room Temp. sensor disconnected

2. Sensor Failure

Thermostat switch failure

1. Temperature limit safety device is overheated

2. No electrical power

3. Blown fuse

4. Bad electrical connection between temperature

limit safety device and 
PCB board

1. See Pump Pressure Adjustment, page 15

2. See Air Output, Air Intake and Lint Filters, page 12

3. See Fuel Filter, page 15

4. See Nozzle, page 13

5. Clean Photocell Lens, page 14

6. Make sure photocell boot is properly seated in

bracket, Page 14

7. Check electrical components. See Wiring Diagrams,

page 17

8. Replace Photocell, page 14

1. Fill tank with kerosene

2. See Pump Pressure Adjustment, page 15

3. See Spark Plug, page 14

4. See Fuel Filter, page 15

5. See Nozzle, page 13

6. Flush fuel tank with clean kerosene, page 11

7. Check electrical components. See Wiring Diagram,

page 17

8. Attach igniter to spark plug. See Spark Plug, page 14

1. Turn thermostat control knob to a higher setting

2. Check electrical connections. See Wiring Diagram,

page 17

1. Reconnect sensor. See Wiring Diagrams, 

page 17

2. Replace sensor. See Wiring Diagram, page 17

Replace MAIN PCB

1. Turn power switch to “OFF” and allow to cool (about

10 min.)

2. Check to insure heater cord and extension cord are

plugged in. Check power supply

3. Replace safety fuse in PCB board. See Replacing

Fuse, page 16

4. Check electrical connections. See Wiring Diagrams,

page 17

Troubleshooting Chart

Troubleshooting

4

18

Summary of Contents for CP125CK

Page 1: ...ers ATTENTION ALL USERS This heater has been tested and evaluated by C S A International in accordance with the requirements of Standard UL733 and ANSI A10 10 1998 CAN CSA B140 0 03 he requirements of...

Page 2: ...rborne combustibles include gasoline solvents paint thinner dust particles or unknown chemicals Failure to follow these instructions may result in a fire or explosion Fire or explosions can lead to pr...

Page 3: ...formation 24 Table of Contents General Information This Owner s Manual includes all options and accessories commonly used on this heater When calling for technical service assistance or for other spec...

Page 4: ...Height 1 K Kerosene 125 000 170 000 210 000 520 CFM 600 CFM 650 CFM 5 5 6 5 8 5 95 1 3 1 6 Ball Bearing 1 5HP 3455 RPM 1 4HP 3430 RPM 1 3HP 3380 RPM 120 60 1 2 5 3 2 3 7 41 8 10 x 24 6 10 x 26 1 10 4...

Page 5: ...result in minor or moderate injury WARNING Before using this heater please read this USER S MANUAL very carefully This USER S MANUAL has been designed to instruct you as to the proper manner in which...

Page 6: ...locate heater on a stable and level surface Use 1 K kerosene in this heater 1 fuel oil is a suitable substitute Bulk fuel storage should be a minimum of 25 ft from heaters torches portable generators...

Page 7: ...heater Dimensions F Fi ig gu ur re e 1 1 H He ea at te er r D Di im me en ns si io on ns s Product Features C CP P1 12 25 5CK K C CP P1 17 70 0CK K C CP P2 21 10 0CK K Height 24 6 Length 36 1 Width 2...

Page 8: ...igure 3 2 Slide one axle bushing on to each side of the axle Slide one wheel on to each side of the axle 3 Attach one cap nut on to each side of the threaded axle and tighten well 4 Place heater on wh...

Page 9: ...signed to turn the heater off should the internal temperature rise to an unsafe level If this device activates and turns your heater off it may require service Once the temperature falls below the res...

Page 10: ...s greater than 99o F Hi If heater does not start the thermostat setting may be too low Turn THERMOSTAT CONTROL KNOB to higher position to start heater If heater still does not start turn power switch...

Page 11: ...making sure that you remove it all IMPORTANT Do not store kerosene over summer for use during next heating season Using old fuel may damage heater Tighten drain bolt firmly into the tank otherwise it...

Page 12: ...AS NEEDED Remove upper shell See Air Intake Filter Use M6 Allen wrench to loosen set screw which holds fan blade to motor shaft Slip fan blade off motor shaft Clean fan blade using soft cloth moisten...

Page 13: ...INTENANCE cont F Fi ig gu ur re e 1 13 3 N No oz zz zl le e R Re ep pl la ac ce em me en nt t C CP P2 21 10 0CK K Screw Combustion Chamber Ignitor Wire Spark Plug Nozzle Adaptor Air Line Fuel Line Bur...

Page 14: ...er near power switch Disconnect wires from power switch and remove side cover Disconnect wires from circuit board and remove photocell Install new photocell and attach wires to circuit board Replace s...

Page 15: ...h Wires Power Switch Side Cover Screw PUMP PRESSURE ADJUSTMENT Start heater See Operation page 10 Allow motor to reach full speed Adjust pressure using flat blade screwdriver Turn relief valve clockwi...

Page 16: ...illips screwdriver Disconnect switch wires from power switch Remove fuse from fuse holder See Figure 19 Replace fuse with enclosed fuse Replace switch wires to power switch Replace side cover NOTE Spe...

Page 17: ...TH GREEN SWITCH POWER TEMP CONTROL SENSOR CN5 CELL PHOTO PLUG POWER BLACK BLACK LED POWER LAMP THERMOSTAT CN6 BLUE LIMIT CONTROL BLUE BLACK ROOM FUSE 8A 125VAC BLK WHT CN1 AC1 CN2 AC2 CONTROL PCB 20uF...

Page 18: ...n between motor and MAIN PCB Assembly 1 Room Temp sensor disconnected 2 Sensor Failure Thermostat switch failure 1 Temperature limit safety device is overheated 2 No electrical power 3 Blown fuse 4 Ba...

Page 19: ...70CK Parts Identification F Fi ig gu ur re e 2 22 2 R Re ep pa ai ir r P Pa ar rt ts s I Il ll lu us st tr ra at ti io on n f fo or r P Po or rt ta ab bl le e O Oi il l F Fi ir re ed d H He ea at te e...

Page 20: ...r 15 4 Spark Plug Assembly 572201 16 Fan Guard 572266 17 Fan Assembly 572234 572235 18 Motor and Pump Assembly 572659 572660 18 1 Motor 572709 572716 18 2 Capacitor 572655 572658 572703 572702 572696...

Page 21: ...ts call 1 800 345 7200 Please provide following information Model number Serial number if any Part description and number as shown in parts list PARTS SCHEMATIC CP210CK Parts Identification 4 21 X Z Y...

Page 22: ...erature Limit Assembly 16 Burner Assembly 16 1 Nozzle Assembly 572196 16 2 Bracket Burner 16 3 16 4 Nozzle Adapter Spark Plug Assembly 17 Fan Assembly 572235 18 Motor and Pump Assembly 18 1 Motor 18 2...

Page 23: ...p Kit 572275 5 Hardware Kit 572656 Ref Part No for Models No Description CP125CK CP170CK CP210CK Replacement Parts List for Models CP125CK CP170CK CP210CK For Repair Parts call 1 800 345 7200 Please p...

Page 24: ...the end user Warranty is automatic if a component is found defective within 12 months of the date code marked on the part If the defect occurs more than 12 months later than the date code but within...

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