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15

Lock nut 
(left-hand thread)

Lock nut 
(right-hand thread)

 Lock shaft

Groove

Groove

Traveling lever

Neutral stopper

M10 right-/left-hand thread rods

Pump

Mounting bolt

Left neutral lever 
mounting base for pump

Right neutral lever 
mounting base for pump

7-8. Adjustment of the neutral position of piston pump

A. Adjustment of neutral position

. When the machine will not stop even if the traveling lever is released, adjust the neutral position in the manner shown below.

Secure the machine so that the rubber crawlers at right and left will be lifted above the ground, and release the side
brake. (When the rubber crawler is out of place, lift the sprocket above the ground.)

After loosening the mounting bolts (Fig.B), start the engine and move the neutral lever right and left to find the neutral
position.

The engine is running.  Be careful of the rotating parts and hot parts.

When the neutral position is found, tighten the mounting bolts, and recheck that the machine is in the neutral position.
Adjustment of the neutral position is finished.

Then while keeping the machine in the neutral position, pull the side brake and make adjustment so that the lock shaft of
the traveling lever is set in the grooves of the neutral stopper.  (Fig.A)

Loosen the lock nuts of the M10 rods at right and left.  (Fig.A: 4 locations in total)

Rotate the rods to adjust the length of them and make adjustment so that the lock shaft will be set naturally in the
grooves.

Confirm appropriate setting of the lock shaft and grooves by repeat of lock and unlock of the side brake several time.

After adjustment, tighten the lock nuts and check again the locational relationship between the lock shaft and grooves.

Now all the processes are finished.

. If the side brake cannot be pulled (the lock shaft and grooves are not in position) although the machine is at rest when the

traveling lever is released, continue operations from     .

B. Q&A about neutral position

Q : What will happen when the neutral position is not correct?

A : Even if the operation lever is released in an emergency, the machine will not stop, which is very dangerous.

Q : What will happen when the lock shaft and groove are not in position.

A : You cannot pull the side brake, and you cannot park the machine correctly.  When you pull the side brake forcibly and

align the lock shaft with the grooves by force, the traveling machine will be forcibly stopped by the brake; therefore, the
relief valve will be activated, raising the oil temperature suddenly.  
When the oil temperature rises, the hydraulic equipment will be damaged.

Fig. A

Fig. B

Summary of Contents for Baroness HMA1560

Page 1: ...HAMMER KNIFE MOWER Service Manual 2005 KYOEISHA...

Page 2: ...was prepared in January 2005 Its contents are subject to change for improvement without notice 2 Carefully read Owner s Handling Manual and understand the contents well to ensure safety during mainten...

Page 3: ...1 7 5 Step 12 7 6 Belt adjustment 13 7 7 Adjustment and detachment of rubber crawler 14 7 8 Adjustment of the neutral position of piston pump 15 7 9 Greasing of friction parts 16 7 10 Hammer knife 17...

Page 4: ...section Others Maintenance Engine oil Oil filter Fuel filter Electromagnetic pump filter Air cleaner element Air cleaner urethane Cooling water qty leakage etc Fuel qty leakage etc Hydraulic oil qty...

Page 5: ...3 3 List of major power transmission parts...

Page 6: ...A 20A 20A 20A 5A M6 Red AV5 M5 M5 G2 G1 M4 M4 B S M Red AV2 Red AV2 Red AV1 25 Gray AV1 25 Black and yellow AV0 85 Red and white AV0 85 Red and black AV0 85 White AV2 Red AV5 Black AV30 Pink AV3 White...

Page 7: ...8 Control timer Control of electric circuit of engine 9 Safety relay Emergency stop relay 10 Glow timer Engine glow control 11 Fusible link Engine glow fuse 50A 5 Electrical equipment 5 1 Electrical...

Page 8: ...0 KES VU02T 00 B P T a2 a1 A VPF 06 KP1009 MAG 18P 150 SP08 10 m Hydraulic tank PSV2 16A A T P IN PF EF T P T1 T1 P1 P4 P2 P3 B1 B2 T2 P2 P1 A P B T P2 a b MAG 18P 150 HD 02413 MA6AD661 T2 P1 166 151...

Page 9: ...wn of hammer knife Single double changeover of hydraulic cylinder Relief valve Protection of gear pump Solenoid valve Control of direction of cooling fan rotation Solenoid valve Control of brake in tr...

Page 10: ...L of gear oil is in the speed reducer of the traveling motor Change oil after 50 hr of initial operation and every 200 hr thereafter Gear oil VG140 B Hydraulic tank drain The drain is at the bottom of...

Page 11: ...oil 7 9 L Supplement Actual oil supply Clean the machine to prevent dust from entering the engine before oil supply The photo shows the condition when the left side cover is removed 7 2 Engine C Engi...

Page 12: ...tem radiator D Fuel filter Tertiary fuel filter Air bleeding is automatically conducted by the engine itself but when air bleeding is incomplete bleed air with the bolt atop the filter E Radiator It i...

Page 13: ...remely dirty or broken change it immediately C Air cleaner cap It is at the center of the top of the machine A cleaner cover and urethane for the cleaner are provided for dust control D Cleaner cover...

Page 14: ...ottom Manual operation switch to be used when the switch shown at the top of the photo is set in the MANUAL position 7 5 Step C Horizontal sensor Analog sensor Slope Eye 30 It is at the front of the d...

Page 15: ...lley V belt W4SB59 3 pcs 1 Adjust the tension pin and M8 nut at the tension pulley adjusting bolt section Loosen the tension pin and tighten M8 nut and the belt will be stretched After adjustment be s...

Page 16: ...ler jack up the machine and lift the rubber crawler above the ground Remove the front portion of the crawler first It is convenient to use a long crowbar shown in the photo When attaching the crawler...

Page 17: ...r is set in the grooves of the neutral stopper Fig A Loosen the lock nuts of the M10 rods at right and left Fig A 4 locations in total Rotate the rods to adjust the length of them and make adjustment...

Page 18: ...section 26 locations Operation lever parts relating to the neutral position 8 locations Tensioning section 3 locations Knife frame support 2 locations Both sides of knife shaft 2 locations Greasing o...

Page 19: ...asion Uneven abrasion Unsmooth rotation Twining of vines or cords Distortion as a whole Correction Attach Replacement Attach correctly Tightening 1 Correction Repair or replacement 2 Repair by special...

Page 20: ...l Change fuses Charge or replace the battery Connect the wire again Change the relay Supply fuel Change filters Clean or change the element Change solenoid Failure of main switch Failure of control ti...

Page 21: ...ishment Set the belt again Replacement of fuel pump Replacement of filter Failure of control timer Failure of oil pressure switch Failure of alternator Is the fuel pump operating The engine starts but...

Page 22: ...See page 8 of this manual Resetting replacement Failure of brake release solenoid valve Failure of traveling motor Oil change Engine maintenance Resetting replacement Filter change Failure of hydrauli...

Page 23: ...YES NO YES YES See page 6 of this manual See page 6 of this manual See page 6 of this manual NO NO The attachment rises but it does not lower Are respective connections of wiring normal Is the mowing...

Page 24: ...ring cleaning Replace the knife blade with a normal one while checking the knife balance Replacement of switch Cleaning Removal cleaning Replacement of knife blade Refer to page 17 and take appropriat...

Page 25: ...of hydraulic and electrical pages Failure of engine Failure of pump Failure of water temperate sensor Change to AUTO Replacement of fuse Replacement by normal parts Replacement of switch Breakage of...

Page 26: ...ter Tightening of hydraulic hose joint Traveling motor gear oil quantity cleanliness Battery qty of electrolyte connection Operation of operation levers Neutral position Operation of emergency switch...

Page 27: ......

Page 28: ...Head Office 1 26 Miyuki cho Toyokawa Aichi Pref 442 8530 Japan Tel 0533 84 1221 Fax 0533 84 1220...

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