2
. GENERAL INFORMATION
2-2
ZX / SCOUT
SERVICE PRECAUTIONS
Make sure to install new gaskets, O-rings,
circlips, cotter pins, etc. when reassembling.
When tightening bolts or nuts, begin with
larger-diameter to smaller ones at several
times, and tighten to the specified torque
diagonally.
Use genuine parts and lubricants.
When servicing the motorcycle, be sure to
use special tools for removal and
installation.
After disassembly, clean removed parts.
Lubricate sliding surfaces with engine oil
before reassembly.
Apply or add designated greases and
lubricants to the specified lubrication
points.
After reassembly, check all parts for proper
tightening and operation.
When two persons work together, pay
attention to the mutual working safety.
Disconnect the battery negative (-) terminal
before operation.
When using a spanner or other tools, make
sure not to damage the motorcycle surface.
After operation, check all connecting
points, fasteners, and lines for proper
connection and installation.
When connecting the battery, the positive
(+) terminal must be connected first.
After connection, apply grease to the
battery terminals.
Terminal caps shall be installed securely.
Summary of Contents for ZX/SCOUT 50
Page 15: ...2 GENERAL INFORMATION 2 11 ZX SCOUT SC10AS WIRING DIAGRAM ...
Page 43: ...3 INSPECTION ADJUSTMENT 3 12 Headlight Adjusting Bolt ...
Page 45: ...4 LUBRICATION SYSTEM 4 1 ZX SCOUT 50 LUBRICATION SYSTEM ...
Page 56: ...5 ENGINE REMOVAL INSTALLATION 5 5 ZX SCOUT ...
Page 58: ...6 CYLINDER HEAD CYLINDER PISTON 6 1 ZX SCOUT Torque 1 1 1 7kg m cold Torque 1 5 1 7kg m ...
Page 93: ...9 FINAL REDUCTION 9 1 ZX SCOUT ...
Page 102: ...10 CRANKCASE CRANKSHAFT 10 1 ZX SCOUT Torque 0 8 1 2kg m ...
Page 111: ...11 CARBURETOR 11 1 ZX SCOUT ...
Page 125: ...12 FRAME COVERS 12 1 ZX SCOUT ASSEMBLY DRAWING ...
Page 154: ...14 REAR WHEEL REAR BRAKE REAR SHOCK ABSORBER 14 1 ZX SCOUT 4 5kg m 3 0kg m 11 0kg m ...