
2
. GENERAL INFORMATION
2-2
ZX / SCOUT
SERVICE PRECAUTIONS
n
Make sure to install new gaskets, O-rings,
circlips, cotter pins, etc. when reassembling.
n
When tightening bolts or nuts, begin with
larger-diameter to smaller ones at several
times, and tighten to the specified torque
diagonally.
n
Use genuine parts and lubricants.
n
When servicing the motorcycle, be sure to use
special tools for removal and installation.
n
After disassembly, clean removed parts.
Lubricate sliding surfaces with engine oil
before reassembly.
n
Apply or add designated greases and
lubricants to the specified lubrication points.
n
After reassembly, check all parts for proper
tightening and operation.
n
When two persons work together, pay
attention to the mutual working safety.
n
Disconnect the battery negative (-) terminal
before operation.
n
When using a spanner or other tools, make
sure not to damage the motorcycle surface.
n
After operation, check all connecting points,
fasteners, and lines for proper connection and
installation.
n
When connecting the battery, the positive (+)
terminal must be connected first.
n
After connection, apply grease to the battery
terminals.
n
Terminal caps shall be installed securely.
n
If the fuse is burned out, find the cause and
repair it. Replace it with a new one according
Summary of Contents for Scout 50
Page 15: ...2 GENERAL INFORMATION 2 11 ZX SCOUT CABLE HARNESS ROUTING...
Page 43: ...3 INSPECTION ADJUSTMENT 3 12 Headlight Adjusting Bolt...
Page 45: ...4 LUBRICATION SYSTEM 4 1 ZX SCOUT 50 LUBRICATION SYSTEM...
Page 57: ...6 CYLINDER HEAD CYLINDER PISTON 6 1 ZX SCOUT Torque 1 5 1 7kg m Torque 1 1 1 7kg m cold...
Page 92: ...9 FINAL REDUCTION 9 1 ZX SCOUT...
Page 101: ...10 CRANKCASE CRANKSHAFT 10 1 ZX SCOUT Torque 0 8 1 2kg m...
Page 110: ...11 CARBURETOR 11 1 ZX SCOUT...
Page 122: ...11 CARBURETOR 11 13 ZX SCOUT Fuel Tube Vacuum Tube Auto Fuel Valve...
Page 124: ...12 FRAME COVERS 12 1 ZX SCOUT ASSEMBLY DRAWING...
Page 153: ...14 REAR WHEEL REAR BRAKE REAR SHOCK ABSORBER 14 1 ZX SCOUT 11 0kg m 4 5kg m 3 0kg m...
Page 175: ...15 ELECTRICAL EQUIPMENT 15 13 ZX SCOUT Battery...