KYMCO People GT 200i, Service Manual

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18. STARTING SYSTEM
18-2
People GT 200i
SERVICE INFORMATION
GENERAL INSTRUCTIONS
•
The removal of starter motor can be accomplished with the engine installed.
•
After the starter clutch is installed, be sure to add the engine oil and coolant and then bleed air
from the cooling system.
SPECIFICATIONS
Item Standard (mm) Service Limit (mm)
Starter motor brush length 12.5mm 8.5mm
TORQUE VALUES
Starter motor mounting bolt 6.7
～
10.8 N-m
Starter motor case screw 2.9
～
4.9 N-m
Starter clutch bolt 9.8
～
13.7 N-m
SPECIAL TOOLS
Flywheel holder E021
Flywheel puller E003
TROUBLESHOOTING
Starter motor won‘t turn Lack of power
•
Fuse burned out
•
Weak battery
•
Weak battery
•
Loosed wire or connection
•
Faulty ignition switch
•
Foreign matter stuck in starter motor
•
Faulty starter clutch
or gear
•
Faulty front or rear stop switch
•
Faulty starter relay Starter motor rotates but engine does
•
Poorly connected, broken or shorted wire
not start
•
Faulty starter motor
•
Faulty starter pinion
•
Starter motor rotates reversely
•
Weak battery