KYMCO DOWNTOWN 300i 2011 Owner'S Manual Download Page 2

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TABLE OF CONTENTS

SECTION 1 - SAFETY

IDENTIFICATION NUMBERS RECORD

FORWARD & SAFETY INFORMATION

4-5

SCOOTER SAFETY

6-7

LOAD LIMITS & LOADING GUIDELINES

ACCESSORIES & MODIFICATIONS

SECTION 3 - OPERATION

BREAK-IN RECOMMENDATIONS

TIRE BREAK-IN & TROUBLESHOOTING

PRE-RIDE INSPECTION (PRI)

STARTING THE ENGINE

RIDING YOUR SCOOTER

30-31

PARKING YOUR SCOOTER

SECTION 2 – CONTROLS & FEATURES

LOCATION OF PARTS & CONTROLS

11-14

KEY & IGNITION SWITCH

SECURITY SHUTTER

INSTRUMENT CLUSTER

17-18

MULTIFUNCTION DISPLAY – DIGITAL CLOCK

RIGHT HANDLEBAR SWITCHES

LEFT HANDLEBAR SWITCHES

FUEL – INSPECTION, FILLING, RECOMMENDATIONS

SEAT & HELMET HOLDER

SUSPENSION

SECTION 4 – MAINTENANCE

THE IMPORTANCE OF MAINTENANCE

MAINTENANCE SCHEDULE

35-36

ENGINE OIL

37-38

TRANSMISSION FLUID CHANGE

AIR FILTER MAINTENANCE

SPARK PLUG & BRAKE FLUID INSPECTION

COOLANT LEVEL INSPECTIONS & REPLACEMENT

42-43

SIDE STAND

BRAKE FLUID

BRAKE LEVER ADJUSTERS

BATTERY & FUSE

TIRES & TIRE PRESSURE

CLEANING YOUR SCOOTER

49-50

STORAGE GUIDE

MAINTENANCE RECORD

SPECIFICATIONS

EMMISION CONTROL

WARRANTY INFORMATION

Summary of Contents for DOWNTOWN 300i 2011

Page 1: ...DOWNTOWN 300i OWNER S MANUAL DO NOT REMOVE THIS OWNER S MANUAL FROM THE VEHICLE READ THIS MANUAL CAREFULLY BEFORE OPERATING THE VEHICLE AS IT CONTAINS IMPORTANT SAFETY INFORMATION...

Page 2: ...TER 16 INSTRUMENT CLUSTER 17 18 MULTIFUNCTION DISPLAY DIGITAL CLOCK 19 RIGHT HANDLEBAR SWITCHES 20 LEFT HANDLEBAR SWITCHES 21 FUEL INSPECTION FILLING RECOMMENDATIONS 22 SEAT HELMET HOLDER 23 SUSPENSIO...

Page 3: ...SECTION 1 SAFETY 1...

Page 4: ...WARNING To avoid damage to the scooter s electronic fuel injection system do not remove or install a battery wire when the ignition switch is at the ON position 2...

Page 5: ...MBER ESN 3 FRAME SERIAL NUMBER VIN Record the Vehicle Identification Number 1 Engine Serial Number 2 and Frame Serial Number 3 in the boxes above for future reference to assist you in ordering parts f...

Page 6: ...hicle keep it with the scooter at all times ON ROAD USE ONLY This scooter has been designed to be used on the road Particularly important information is called out in this manual by the following icon...

Page 7: ...have been specially designed for your vehicle and manufactured to meet KYMCO s demanding standards Keep this owner s manual aboard your scooter at all times so that you can refer to it whenever you n...

Page 8: ...ll times Knowing these limits and staying within them will help you to avoid accidents Always ride with both hands on the handlebars Keep your scooter in safe condition For safe riding it is important...

Page 9: ...gloves t eep your hands warm and Prevent blisters cuts burns and bruises h 1 Wear gloves 2 Clothes should fit properly not too tight or loose 3 Always wear a helmet You should also wear eye protection...

Page 10: ...tability and handling be sure to stay within the limits listed below Maximum weight capacity includes the weight of the rider passenger cargo and accessories 780 lbs 354 kg Maximum cargo weight 582 lb...

Page 11: ...ories Use extreme caution when selecting and installing the accessories for your scooter No modifications KYMCO strongly advises you against removing any original equipment from or modifying your scoo...

Page 12: ...SECTION 2 CONTROLS FEATURES 10...

Page 13: ...LOCATION OF PARTS CONTROLS 1 Rear Brake Lever 2 Headlamp 3 Left Turn Signal Lamp 4 Side Stand 5 Seat 6 Air Filter 7 Taillight Brake light 8 Coolant Reservoir 11...

Page 14: ...LOCATION OF PARTS CONTROLS 9 Muffler 10 Oil Filler Cap Dipstick 11 Fuel Filler Cap 12 Rear Passenger Foot Peg 13 Rear Turn Signal Light 12...

Page 15: ...LOCATION OF PARTS CONTROLS 14 Front Turn Signal Light 15 Headlight Low Beam 16 Headlight High Beam 17 Front Brake Lever 13...

Page 16: ...LOCATION OF PARTS CONTROLS 18 Rear Turn Signal Light 19 Right Handlebar Switch 20 Ignition Switch 21 Output Voltage 12V 22 Battery and Fuses under seat 23 Windshield 24 Tail light Brake Light 14...

Page 17: ...for security reasons Since this code is required to obtain replacement keys record this important code in the box provided near the front of this Owner s Manual Ignition Switch To operate the ignition...

Page 18: ...ion switch cover and then the shutter 1 should be closed To shut the ignition switch security shutter Insert the specific key 2 until the fillister 3 is facing the pin Turn clockwise and then the secu...

Page 19: ...e road speed in km h 3 Turn Signal Indicator Light Flashes when either turn signal is being used 4 High Beam Indicator Light This light is illuminated when the headlight high beam is on 5 Fuel Refill...

Page 20: ...The CELP indicator lights momentarily when the scooter is turned ON before the engine is running 10 Oil Service Indicator Lights when the scooter has reached the oil service interval mileage The indi...

Page 21: ...in hours and minutes when the ignition is ON Multifunction Display Digital Clock To adjust the clock s time manually follow this procedure 1 Turn the ignition switch ON 2 Press and hold the ADJUST but...

Page 22: ...e electric starter button to activate the starter motor Engine Stop Switch 3 position The ignition circuit is off The engine will not start or run position The ignition circuit is on and the engine ca...

Page 23: ...rning to the right To cancel the turn signal press in on the signal switch Horn button 5 Press the horn button to sound the horn Dimmer switch 6 switch position turns the headlight high beam on and th...

Page 24: ...nition key to unlock the cap 3 Turn the key clockwise to unlock the cap 4 Once unlocked lift the cap from the fuel filler neck 5 To install the fuel filler cap press it back into place on the fuel fil...

Page 25: ...the position the engine is NOT running turn the key counterclockwise from the position to the position Pull up on the back portion of the seat to lift up Helmet Holder To use the helmet holders open...

Page 26: ...d smooth road conditions Position 3 5 increase spring preload for a stiffer rear suspension and can be used when the scooter is heavily loaded Be certain to adjust both shock absorbers to the same spr...

Page 27: ...SECTION 3 OPERATION 25...

Page 28: ...Do not however apply excessive load on the scooter s drive line Avoid constant low speed Operating the engine at constant low speed light load can cause parts to glaze and not seat in properly Allow t...

Page 29: ...k to riding your scooter soon Do you have enough gasoline in the fuel tank Did you follow the correct procedure for starting the engine Is the battery voltage low you may need to kick start your scoot...

Page 30: ...the headlight tail brake light turn signals indicators and horn function properly 7 Steering Check for condition and smoothness WARNING Improperly maintaining your scooter or failing to correct a pro...

Page 31: ...e the starter button as soon as the engine starts 5 Keep the throttle closed while warming up the engine 6 Let the engine warm up before riding CAUTION To protect the catalytic converter in your scoot...

Page 32: ...he engine power will be transmitted to the rear wheel smoothly 4 Control the scooter s speed with the throttle grip Rotating the grip towards you will increase the scooter s speed Rotating the grip aw...

Page 33: ...using just one brake to stop the scooter as this will affect the tire s grip Avoid sudden braking as this will also affect the tire s grip and can cause an accident WARNING Reduce your speed when rid...

Page 34: ...stand with your foot while pulling up and back on the rear rack This lifting motion will allow the scooter to rock backwards and up onto the main stand CAUTION The scooter may fall over if it is not...

Page 35: ...SECTION 4 MAINTENANCE 33...

Page 36: ...ule Consult your local authorized KYMCO dealer for recommendations applicable to your individual needs and use NOTE Always follow the inspection and maintenance recommendations and schedules in this O...

Page 37: ...Super 8 scooter in peak operating condition Maintenance work should be performed in accordance with KYMCO standards and specifications by properly trained and equipped technicians Your local authorize...

Page 38: ...A I A Fuel Line I I I Crankcase Breather C C C C C C Engine Oil R R R R R R 29 Engine Oil Screen C R C R C R Engine Oil Filter R R R R R R Engine Idle Speed I I I Transmission Oil R R R R R R 32 Drive...

Page 39: ...rapid draining 1 Start the engine and let it idle for a few minutes 2 Stop the engine and put the scooter on its centre stand on level ground 3 After a few minutes remove the oil filler cap dipstick...

Page 40: ...m the crankcase to drain the oil 4 Reinstall the drain plug and tighten it to the specified torque 5 Add oil to the engine per the amounts listed below and reinstall the oil filler cap dipstick Engine...

Page 41: ...smission fluid filler bolt 2 then slowly rotate the rear wheel to drain the fluid 4 Fill the transmission with the recommended fluid to the capacity listed below Transmission Fluid Type SAE 90 Transmi...

Page 42: ...or dusty areas CAUTION Throttle Operation 1 Before each ride check for smooth throttle grip rotation from the fully open to the fully closed position at both full steering positions 2 Measure the thr...

Page 43: ...usage a spark plug s porcelain tip should appear light brown or tan in colour If the spark plug porcelain tip is very white or glazed appearing then the spark plug has been operating too hot In such...

Page 44: ...ooter in an upright level position If the coolant level is below the LOWER level mark 3 remove the floor mat remove the lid screw 4 the reserve tank lid 5 and then the reserve tank cap 6 to add coolan...

Page 45: ...ze to distilled water During warmer temperatures bring the antifreeze ratio back to the standard ratio A concentration of less than 40 60 40 antifreeze will not provide proper corrosion protection Coo...

Page 46: ...stand is down Perform the following side stand inspection Interlock Function Check Check the side stand ignition cut off system 1 Place the scooter on its centre stand 2 Put the side stand up and sta...

Page 47: ...ow the lower level mark L check the brake pads for wear NOTE Other checks make sure there are no fluid leaks Check for deterioration or cracks in the hoses and fittings BRAKE FLUID TYPE DOT 4 WARNING...

Page 48: ...est at number 4 and furthest away at number 1 WARNING For appropriate brake action make sure the groove of the adjusting nut is aligned with the pin in the brake arm WARNING The brake pads will wear q...

Page 49: ...ce free type battery Using another type of charger can damage the battery Fuse When frequent fuse failures occur it usually indicates a short circuit or an overload in the electrical system NOTE See y...

Page 50: ...imited Perform proper break in of the tires as stated in the break in recommendation section of this manual Avoid hard acceleration hard cornering and hard braking for the first 160 kms 100 miles NOTE...

Page 51: ...or sponge dampened with a solution of mild detergent and water Rub the soiled area gently rinsing it frequently with fresh water Take care to keep brake fluid or other chemical solvents away from the...

Page 52: ...ccording to the instructions on the container Removing road salt The salt used in some communities to prevent road icing can become very corrosive to your scooter Wash your scooter as soon as possible...

Page 53: ...4 Remove the battery Store it in an area protected from freezing temperatures and direct sunlight Slow charge the battery once a month use a quality charger designed for use on a maintenance free typ...

Page 54: ...MAINTENANCE RECORD DATE MILEAGE SERVICE PERFORMED NOTES 52...

Page 55: ...gine oil 1 5 L Max Torque Engine 2 7 kg m 6500 rpm Transmission oil 0 23 L Spark plug CR7E Fuel tank 12 5 L Idle speed 1600 RPM Net Weight 441 lbs 187 kg Cooling system Liquid Cooled Starting system E...

Page 56: ...gn factory set fuel delivery ignition settings and exhaust system design This system also includes a catalyzer in the exhaust system Noise Exhaust Emission Control System The engine intake and exhaust...

Page 57: ...WARRANTY INFORMATION 55...

Page 58: ...treet San Min District Kaohsiung Taiwan Republic of China BECO Motor Intl Inc First Canadian Edition 2011 All rights reserved Any reproduction or unauthorized use without the written permission of KWA...

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KYMCO DOWNTOWN 300i 2011, Owner'S Manual

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