Kverneland CLC PRO Operator'S Manual Download

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Maintenance

Replacement of the

hydraulic system parts



Ensure that the tractor and machine hydraulic systems are not
pressurized.



Identify the connectors using the color code to avoid incorrect
connections (inverting the functions could cause accidents).

DANGER

Work on the hydraulic system must only be carried out by a

trained and authorized technician

DANGER

The hydraulic system is pressurized.

Before any intervention on the hydraulic system:



Lock the folding extension and all the hydraulically controlled
accessories in rest position.



Reduce the pressure between the tractor and the machine.



Reduce the pressure between the hydraulic accumulators and
the cylinders, even when the accumulators are located on the
cylinders.

Failure to carry out these actions could result in serious
injury or death.

The accumulators contain pressurized gas even when the
hydraulic pressure has dropped.

The hydraulic circuits may be equipped with blocking components.
Consequently, even if you think that the pressure has dropped, be
careful.

Summary of Contents for CLC PRO

Page 1: ... PRO CLC PRO CLASSIC CLC PRO CUT Operator s manual Translation of original document Issue 03 2017 Printing 4 2017 Language English From serial No RFCSTxx010628 Execution Rigid Folding Reference A135313540 ...

Page 2: ...urer s address Copyright and usage rights are held by the Kverneland Group Les Landes Génusson SAS France Copying transfer to other media translation or even partial use of this text without Kverneland s written consent is prohibited All rights reserved The content of these operating instructions may be changed without notice Subject to technical changes Kverneland Group Les Landes Génusson S A S ...

Page 3: ...ler 44 Rear accessory configurations 45 Installing the rear struts 49 Hitching 51 Rigid machines 51 Folding machines 52 Lighting 53 Electrical connections 53 Transport 55 Safety 55 Before traveling on public roads 56 Switching on 59 Adjustments Versatility 60 Coulter range 60 Deflector range 60 Adjustments 61 Adjusting the working depth 62 Adjustment of the rear accessories 67 Actipack and Actirin...

Page 4: ...and maintenance of the machine Meaning of symbols Various symbols are used herein for the sake clarity Their meanings are as follows A dot is followed by a list A triangle precedes operations to be carried out An arrow refers back to other passages in the text Also pictograms clearly indicate important instructions NOTE The term Note indicates advice and comments on use A key indicates advice on f...

Page 5: ...nstructions among other things Be sure to comply with all safety guidelines in the interest of your own safety in the interest of the safety of others to ensure the safety of the machine When handling agricultural machines failure to follow instructions can result in multiple hazards Therefore always work with special care and never under pressure ...

Page 6: ...he safety guidelines before assembling or using the machine HAZARD The warning term HAZARD warning indicates an extremely hazardous situation which if not avoided will lead to death or serious injury WARNING The warning term WARNING indicates a potentially hazardous situation which if not avoided could lead to death or serious injury The hazards identified by the term WARNING present a lower risk ...

Page 7: ...o ensure user safety stickers are applied to the machine Do not remove these stickers When the stickers become illegible or when they lose their adhesion order new ones and place them in the corresponding places Safety pictograms on the machine Rigid machines ...

Page 8: ...Safety 8 ...

Page 9: ...Safety 9 Folding machines ...

Page 10: ...Safety 10 ...

Page 11: ...ce between you and the machine until all rotating parts have been immobilized HAZARD Risk of crushing There is a danger of hands being crushed in an area where there are likely to be moving parts In order to avoid all serious or fatal injuries keep your hands away from these areas HAZARD Hazardous zone Risk of serious or fatal injury during machine hitching unhitching or operations In order to avo...

Page 12: ...oving machine WARNING Read the maintenance manual The machine must not be used prior to having read and understood the user s manual To avoid serious or even fatal injuries First read the user s manual WARNING Risk of collision Risk of collision due to excessive width To avoid any collision Make sure that all the retractable or folding elements are blocked in transport position WARNING Risk of cut...

Page 13: ...h a hammer To avoid any serious injury systematically use the Knock On tool A133147030 and always be sure to wear protective safety glasses CAUTION Maximum hydraulic pressure The tractor s hydraulic pressure must not exceed 210 bar 3 045 psi To avoid damage to the machine and injuries check the hydraulic pressure ...

Page 14: ...ly or disassembly operations never directly hit the coulters with a hammer Such a hit could produce fragments break parts and cause serious injuries Therefore to avoid contact between two hard parts use the specific Knock on tool IMPORTANT Wearing a visor or safety glasses is mandatory in order to avoid any injury It is compulsory to wear gloves The following safety equipment is highly recommended...

Page 15: ...re missing or illegible You can order new stickers just like a spare part from your specialist dealer The user must ensure that the tractor machine unit is compliant with current prescriptions regarding machine transport on the road network Signaling systems CLC Pro rigid Front view as an option on the 2 50 m machines 6 6 A B B Marking Dimensions A 3 00m 9 10 3 50m 11 6 4 00m 13 1 B Max 80 mm appr...

Page 16: ...Safety 16 A B B CLC Pro Pro Classic foldable Front view as an option Marking Dimensions A 2 75m 9 B Max 80 mm approx 3 ...

Page 17: ...le in the transport position This signaling device is necessary at a road speed of less than 50 km h 30 mph and if the hitched machine conceals the slow vehicle panel of the tractor when in transport position Maximum speed indicator Circular panel bearing the indication 50 km h or 30 miles per hour This panel needs to be placed on the tractor when not already present and when the certified tractor...

Page 18: ... Carry out repairs out before starting up the machine again No work should be attempted on the machine delivered unless all measures have been taken to prevent unintentional start up uncouple the power take off and or hydraulic hoses tractor engine switched off for example chocks have been placed under the frame to prevent it falling the vehicle has been immobilized using the appropriate systems B...

Page 19: ... altered when the machine is hitched The maximum load per vehicle axle see manufacturer s notice should not be exceeded If there is insufficient loading on the front axle extra weights must be installed so that control over the vehicle s steering is retained When coupling or uncoupling the tool put any support equipment provided in place to prevent the machine from becoming unbalanced HAZARD Never...

Page 20: ...d or close to people until folding extensions or folding or tipping accessories where they exist have been locked in the transport position Hydraulics In transit the hydraulic hoses of the folding jacks must be disconnected to prevent accidental unfolding Lifting During transport lock the lower lift arms to prevent any sideways movement During travel the lift control must be positioned so as to pr...

Page 21: ...folding extensions area or folding or tipping where fitted accessories movement area until they have been locked by the system provided for this purpose The system may be chain a pin a rigid connecting rod or a double control valve Do not take actions on a moving machine Any work on the machine is prohibited while the tractor is in motion Keep a safety distance of at least 5 00 m 16 4 from the mac...

Page 22: ...achine or use it IMPORTANT Adapt your speed when the ground is sloped In the event of use on uneven terrain the tractor can deviate from its path if it encounters a hole ditch or other irregularity To remedy this problem be sure to always drive at a speed adapted to the uneven ground Just one person is allowed on the tractor while it is running Allow only one person the operator on the tractor whe...

Page 23: ...as to prevent their deterioration bearings hydraulic hoses electrical boxes any sensitive machine component HAZARD Apply the brakes or immobilization system prior to any actions taken on the tractor tool assembly Be sure to always apply the brakes or the vehicle immobilization system prior to any action taken on the tractor tool assembly Failing to do so may cause serious or even fatal injuries WA...

Page 24: ...raulic lift slowly and carefully Connect or disconnect hydraulic tubes only if there is no pressure in the tractor s and machine s hydraulic system WARNING Never stand between the tractor and the machine during unhitching Before unhitching the machine be sure that no one is positioned between the machine and the tractor Individuals may get pinned between the tractor and machine thereby leading to ...

Page 25: ...he instructions listed above always follow Accident prevention regulations generally recognized safety regulations occupational health requirements and road traffic regulations the notes that can be found in the user manual instructions for use maintenance and servicing HAZARD Any action taken on the hydraulic system must always be performed by a trained and certified technician ...

Page 26: ...f power to another machine is considered to be contrary to the intended use The manufacturer and specialist dealer decline any responsibility for damage caused by use other than normal use The user assumes all risks Compliance with the conditions of use includes compliance with the manufacturer s user instructions The safety instructions detailed above and rules regarding general safety occupation...

Page 27: ...ine 27 General Description A B C D E F Designation Sub assemblies A 100 x 100 chassis 4 x 4 B Coupling of the upper link bar C Accessory support arm D Couplings of the lower bars E Stubble cultivator module F Rear accessories ...

Page 28: ...ft 3 00 9 10 3 50 11 6 4 00 13 1 2 85 9 4 Number of rows 3 Type of tines CLC with Nonstop safety with spring blade Nonstop safety with helicoidal spring bolt safety Number of tines Spacing Working width m ft 10 280 3 00 m 11 9 10 12 280 3 50 m 11 11 6 14 280 4 00 m 11 13 1 13 290 4 00 m 113 8 13 1 15 290 4 50 m 113 8 14 9 17 290 5 00 m 113 8 16 5 Ground clearance mm in 870 341 4 Min max power 80 2...

Page 29: ...ansportation width m ft 3 00 9 10 3 50 11 6 2 85 9 4 2 85 9 4 Number of rows of tines 2 Type of tines CLC with Nonstop safety with spring blade Nonstop safety with helicoidal spring bolt safety Number of tines Spacing Working width m ft 7 420 3 00 m 165 8 9 10 9 385 3 50 m 151 2 11 6 11 350 4 00 m 133 4 13 1 13 335 4 50 m 13 14 9 11 350 4 00 m 133 4 13 1 13 335 4 50 m 13 14 9 Number of discs 10 12...

Page 30: ... Blade 300 mm 12 Tiger 80 mm carbide coulter 3 Tiger 150 mm carbide coulter 6 Tiger 80 mm carbide coulter 3 Blades 345 mm 13 5 8 Knock on coulters Knock on coulter 80 mm 3 Knock on coulter 150 mm 6 Knock on coulter 250 mm 10 Knock on coulter 320 mm 121 2 Quantum Knock on coulter 80 mm 3 Blades 345 mm 131 2 ...

Page 31: ...tation of the machine 31 Tine deflector protection For CLC tines Tine protector 65 mm 25 8 80 mm deflector 3 80 mm spiral deflector 3 right and left 100 mm deflector 4 100 mm spiral deflector 4 right and left ...

Page 32: ...ersal are performed by the gang of discs Adjust the depth of the gang of discs Using the hydraulic jacks Using the plastic chocks Compaction is performed by the rear roller Tandem disc double gang of discs Working depth check by the front wheels Leveling and dispersal are performed by the gang of discs There are 2 configurations mounted on roller arms Roller only pivoting arm Working depth check a...

Page 33: ...mbing of all types of soil This roller is also suitable for clay and sticky soils Actiring roller diameter 540 mm 21 1 4 Compaction and crumbing of all types of soil but limited under excessively stony conditions Actiflex roller diameter 580 mm 23 5 8 Compaction and crumbing of all types of soil Double tube roller bar Crumbing leveling and depth control for all types of soil ...

Page 34: ...Presentation of the machine 34 Depth control wheels Rigid cultivator Wheel 6 00x9 Diameter 540 mm x 160 mm 21 1 4 x 6 1 4 Folding cultivator Wheel 10 80x12 Diameter 710 mm x 274 mm 28 x 11 ...

Page 35: ...r more information on safety conditions assembly use and maintenance of the seeder please refer to its user manual Front cutting discs Front Cutting Discs FCD Straight discs are located on the first beam at the front of the machine They are spread in front of the first row of tines with the aim of cutting the long abundant plant debris and preventing blockages Characteristics Straight discs diamet...

Page 36: ...ditions type of ground depth speed it needs to be adapted during commissioning If required it is possible to invert one or several pairs of deflectors in order to improve mixing or leveling quality The factory set up involves the mounting of deflectors by row This set up promotes mixing and balance of soil flows Machines with two or three tine rows The exterior tines direct soil flows towards the ...

Page 37: ...Presentation of the machine 37 Configurations CLC PRO 3 00 m 9 10 average step 280 mm 11 Left deflector Right deflector CLC PRO 3 50 m 11 average step 280 mm 11 ...

Page 38: ...Presentation of the machine 38 CLC PRO 4 00 m 13 average step 280 mm 11 CLC PRO 4 00 m 13 folding average step 290 mm 11 1 2 ...

Page 39: ...Presentation of the machine 39 CLC PRO 4 50 m 15 folding average step 280 mm 11 CLC PRO 5 00 m 16 folding average step 290 mm 11 1 2 ...

Page 40: ...Presentation of the machine 40 Configuration with front cutting discs CLC PRO Cut 3 00 m 9 10 average step 420 mm 17 CLC PRO Cut 3 50 m 11 6 average step 385 mm 15 1 2 ...

Page 41: ...Presentation of the machine 41 CLC PRO Cut 4 00 m 13 1 Folding average step 350 mm 13 3 4 CLC PRO Cut 4 50 m 14 9 Folding average step 335 mm 13 ...

Page 42: ...duce the pressure Stop the tractor engine Other instructions Beyond the above instructions ensure compliance with the following accident prevention instructions widely accepted safety rules workplace safety prescriptions and guidelines in effect regarding road safety instructions indicated in use maintenance and service manuals DANGER Heightened risk of injury when uncoupling the machine To avoid ...

Page 43: ...after the first few hours of use Assembly of the arms Accessory arms Pass the arms through the yokes Hook the arms into the yokes at the rear of the machine Roller arms Pass the arms through the yokes Secure the arms in the front yokes with the bolts WARNING Where a machine is partly disassembled follow the assembly instructions If the machine is delivered partially assembled carefully follow the ...

Page 44: ... roller at the rear of the machine Check the alignment of the roller s with the chassis Tighten the attachments Check that all fastenings are tight Attachment of the roller Present the roller s at the rear of the machine Check the alignment of the roller s with the chassis Tighten the attachments Check that all fastenings are tight ...

Page 45: ...Acceptance and assembly 45 Rear accessory configurations Leveling discs CU3400 4 00 m 13 1 CU3300 3 00 m 9 10 CU3350 3 50 m 11 6 ...

Page 46: ...Acceptance and assembly 46 13 1 16 5 CU3400F 4 00 m folding CU3450F 4 50 m folding CU3500F 5 00 m folding 14 9 ...

Page 47: ...Acceptance and assembly 47 Leveling tines 9 10 11 6 13 1 CU3400 4 00 m CU3300 3 00 m CU3350 3 50 m ...

Page 48: ...Acceptance and assembly 48 13 1 16 5 CU3400F 4 00 m folding CU3450F 4 50 m folding CU3500F 5 00 m folding 14 9 ...

Page 49: ...t of storage struts Installation on accessory arms Present the struts on the arms A Tighten the attachments Working position The struts are retracted Storage position CAUTION Risk of collision The struts must be positioned with care in order to avoid any collisions when folding and unfolding All folding and unfolding operations must be made with the struts retracted A ...

Page 50: ...Acceptance and assembly 50 Installation on the roller arms Present the struts on the arms A Tighten the attachments Working position The struts are retracted Storage position A ...

Page 51: ...ding machines if necessary clean the hydraulic couplings to prevent impurities from entering the hydraulic circuit DANGER Never stand between the tractor and the machine when coupling It is extremely dangerous to stand between the machine and the tractor when coupling you could be crushed This could cause serious injury or even death Comply fully with safety instructions By complying with the inst...

Page 52: ...t Connect the hydraulic hoses to the tractor Dual effect for folding A dual effect for depth control Retract the front struts Raise the machine until the struts no longer touch the ground Remove the spindles A of the struts to unlock them Raise the struts to place them in working position Lock the struts using the pins CAUTION Risk of shocks The struts must be carefully stored in order to avoid an...

Page 53: ...troller Switch on the tractor s parking or low beam lights to switch on the lights on the machine Pin outs for SAE J560 connector Connect the male plug for the 12V electrical supply to the 7 pin connector on the tractor IMPORTANT Check the electrical cables Check the electrical cables regularly They must not rub on any part of the machine or hang in space Replace any torn or damaged electrical cab...

Page 54: ...ractors fitted with them On On Yellow flashers on No direction indicated tractors with stop lights Flashing same speed as right On On Flashing same speed as left Yellow flashers on No direction indicated tractors without stop lights Flashing same speed as right Off Off Flashing same speed as left Direction indicated turning left Quicker flashing speed As per equipment fitted on tractor off low int...

Page 55: ...sport individuals positioned on the machine WARNING Read the safety instructions carefully prior to the transpor tation step Before traveling on roads with the machine please read the following safety instructions carefully Compliance with these instructions is essential and helps avoid accidents ...

Page 56: ...the axle loads tire load limits and total weights allowed Be sure that tractor handling has not been impaired Even when the machine is in the transport position there must be sufficient loading of the front axle Failure to comply with the applicable regulations engages the liability of the driver and the owner of the vehicle Controlled valve Briefly actuate floating mode and ensure that the machin...

Page 57: ...with the pin Fixed machines equipped with edging discs The two exterior edging discs must be retracted when driving on the road Remove the pin locking the lateral adjustment shaft A Remove the side adjustment shaft Grasp the end of the lateral arm B Move the lateral arm to the vertical position This position corresponds to the transport position Grasp the end of the round transverse tube C to reli...

Page 58: ...ction Place the rollers into the surface working position Disconnect the folding function hydraulic hoses from the tractor to avoid any accidental operation during transport Signaling and lighting All lights reflectors license plates and signaling or warning panels on the tractor must be perfectly visible If this is not possible you must install lights and a license plate on the machine Place the ...

Page 59: ...d in the raised position may suddenly return to its position and is therefore a source of serious danger Keep away from the tine and never stand in its return path Raise the machine to eliminate any blockages When the tine is returned to low position check that it is fully tightened and does not lock up If the tine remains locked do not try to release it Call a technician WARNING Beware of the gro...

Page 60: ... leveling If all the machine tines are equipped with right and left deflectors when starting up it is necessary to check the leveling quality If required it is possible to invert one or several pairs of deflectors in order to improve mixing or leveling quality Width mm 345 320 250 150 80 Width inches 13 1 2 12 1 2 9 6 3 Depth cm 3 15 3 15 3 15 8 25 10 35 Depth inches 1 6 1 6 1 6 3 9 3 13 3 4 Step ...

Page 61: ...re placed on the ground WARNING Keep at a safe distance when changing the settings Always keep a safe distance from the machine when adjusting settings Failure to follow this instruction could result in serious injury even death In particular there is a risk that your legs could be crushed When making adjustments always be sure to maintain three bearing points The machine parts may turn out to be ...

Page 62: ... with a parallelogram system the working depth is adjusted on the perforated plates as determined by the lower shaft The sticker opposite is pasted onto the perforated plates to make it easier to adjust the working depth The holes in the light gray part are used to adjust the machine for surface work The holes in the gray part are used to adjust the machine to work at a medium depth The holes in t...

Page 63: ...ovements every time the machine is lifted Keeping the accessory in the rearmost position also shifts weight to the rear of the machine Raise the machine so that its weight is no longer being supported by the roller while ensuring that the roller is still touching the ground Stabilize the machine and the tractor Place one foot on the roller beam D Place both hands on the perforated plate E Climb on...

Page 64: ...e tractor Place one foot on the roller beam D Place both hands on the perforated plate E Climb onto the roller beam while holding the perforated plate Place your other foot on the beam of the leveling accessory F When the machine is in working position remove the pin locking the upper shaft A Remove the upper shaft Insert the upper shaft into a hole under the lower shaft C Lock the shaft with the ...

Page 65: ...leveling accessory E Remove the pin locking the lower shaft Remove the shaft Use the perforated plate to adjust the working depth Replace the shaft Lock the shaft with the pin Climb down from the machine in the same way as when you climbed onto it in the reverse order Apply the same settings to all the perforated plates The sticker opposite is pasted onto the perforated plates to make it easier to...

Page 66: ...aft A Remove the adjustment shaft Slide the wheel mounting to the required position Replace the adjustment shaft Lock the shaft with the pin Adjust each wheel the same way Folding machines Raise the machine Turn the adjustment rod B using the 27 open end spanner Adjust each wheel the same way Check the length between the rod shaft this must not exceed 720 mm 28 1 2 Test in field and correct the ad...

Page 67: ...he quality of leveling obtained Check the length of the tie rod this should not be more than 520 mm 201 2 The adjustment is correct when the soil is level with no tine marks and no disc marks Edging disc or edging leveling tine Remove the pin which locks the side adjustment shaft B Remove the side adjustment shaft Adjust the side position of the exterior disc or the exterior tine Position the adju...

Page 68: ... lower the rollers Add or remove bearing chocks to adjust the working depth of the gang of discs Adding chocks reduces the working depth of the gang of discs less active discs Removing chocks increases the working depth of the gang of discs more active discs Apply the same setting to all roller cylinders Adjusting the working angle of the gang of discs Certain positions provided on the adjustment ...

Page 69: ...disc Engage the spindle D in one of the positions E The highest hole working with the gang of discs at greater depth The lowest hole working with the gang of discs at shallower depth Adjust the discs so that they touch the ground without penetrating it surface leveling only Test and then correct the setting depending on the quality of leveling obtained The adjustment is correct when the ground is ...

Page 70: ...responds to a low working depth of the gang of discs Adjust the discs so that they touch the ground without penetrating it This is to ensure surface leveling only Test and then correct the setting depending on the quality of leveling obtained The adjustment is correct when the soil is level with no tine marks and no disc marks Fine tuning the adjustment of the working depth of the edging discs on ...

Page 71: ...g to the working depth We recommend exerting the lowest possible pressure on the knife skids as excessive pressure could cause Increased wear of the knife skids increased traction power requirement a risk of blockage etc The scrapers C do not have to be adjusted when changing from one setting to another The scrapers are only used in the OFF position to clean the central tube Adjustment procedure S...

Page 72: ...that the rear rail is supported While holding the spanner C in position loosen the countersunk screw A with the small spanner B so that it protrudes by about 1 cm from its conical housing Swing the rail to the required position 1 2 3 or OFF Still holding the spanner B in position fully tighten the countersunk head screw A Tighten the locknut Go to the other side to fully tighten the other counters...

Page 73: ...want to sow in the spring You are not planning to sow for a long time Dismantle the leveling blade rails Loosen the screws A and B on each mounting between 3 to 6 mountings depending on the width Remove the supports Put back the leveling blade rail Put the mountings back in their position Center the leveling blades with respect to the rings Tighten the screws A and B of each mounting IMPORTANT No ...

Page 74: ... the screws refer to the tightening torque section for standard screws Folding machines synchronize the jacks The jacks are mounted in series so it is necessary to drain the system Activate the command to completely deploy the jacks Once the jacks are deployed continue to operate the control for a few moments to fill them completely Front mixer discs FMD One straight disc 450 mm 18 in diameter in ...

Page 75: ... fitted with curved roller arms Place the depth adjustment pins of the roller arms in the lowest hole minimum depth to prevent the machine from tipping during the operation Place the machine on flat and sufficiently stable ground Disconnect the hydraulic hoses Disconnect the road signals kit connector if fitted Unhitch the machine DANGER Respect of safety instructions Failure to respect the safety...

Page 76: ...sting the rear struts While being careful to avoid the protruding edges access the rear struts by the back side of the machine Remove the spindles A to unlock the struts Lower the struts in order to move them from the working position B to the storage position C Lock the struts using spindles A Leave via the rear of the machine DANGER No one should stand close to the tractor s controls while you a...

Page 77: ... the storage position Remove the spindles A to unlock the struts Lower the struts in order to move them from the working position B to the storage position C Lock the struts using spindles A Store the machine Lower the machine to a point where the struts are positioned on a stable and regular surface Ensure that there are no obstacles or uneven surface under the support legs Ensure that the machin...

Page 78: ...ing storage Clean it Lubricate the various points listed in the Maintenance section Store your machine on a flat stable surface Machines stored in unfolded position grease the cylinder rods before you use the machine Check the tire pressure IMPORTANT Do not clean using a rotating nozzle Never use a high pressure cleaner with a rotating nozzle to clean your machine This could damage the machine IMP...

Page 79: ...hen the engine is switched off the contact key has been removed the electronic control system has been deactivated An unexpected movement of the machine could cause serious injury WARNING Use original replacement parts Use only original replacement parts for safety related components Only parts of the appropriate dimensions strength and material quality should be used If parts other than original ...

Page 80: ...tely DANGER Avoid contact with the skin Avoid all skin contact with these products Contact with the skin may cause skin damage Protect your skin Protect your skin when handling oils or lubricants by applying a protective cream on the skin or by wearing oil and lubricant proof gloves Oils may cause health problems Do not use the oils to clean your hands Never use oil or lubricants to clean your han...

Page 81: ... to enable you to locate the machine s greasing points quickly Work Execution Lubricate Apply grease on sliding surfaces with a brush Oil Unless otherwise indicated use only vegetable oils such as rape seed oil Mineral oils are not suitable Used oils are dangerous to your health and their use is strictly prohibited Replacement Replace the part concerned by following the instructions contained in t...

Page 82: ...Maintenance 82 Image Part Frequency Each day Every 40 hours Each year Folding cylinder X Discs X Double tube roller bar X Tandem disc bearing X Wheels X A A A A A ...

Page 83: ...s if significant play appears on a ringed articulation Location of the wear rings on the machine Chassis IMPORTANT The wear rings must be changed when they stop protecting the different parts of the machine If used wear rings are not replaced damaged machine parts will not be covered by the warranty If damaged rings are not replaced their housing may also suffer from wear ...

Page 84: ...earing washers Values provided for assembly with no special lubrication Diameter of the screw mm Quality 8 8 Quality 10 9 Quality 12 9 N m ft lbf N m ft lbf N m ft lbf 3 1 41 1 04 2 07 1 53 2 43 1 79 4 3 22 2 38 4 74 3 50 5 5 4 06 5 6 4 4 72 9 4 6 94 11 8 12 6 11 1 8 19 16 3 12 03 19 1 14 10 8 27 20 39 29 46 34 10 53 39 78 58 92 68 12 92 68 136 100 159 117 14 148 109 218 161 255 188 16 232 171 341...

Page 85: ... Nm 440 ft lbf Check and tighten if necessary after the first few hours of use Regularly check once a year or more frequently if used intensively and tighten if necessary CAUTION Use only the screws supplied The securing screws supplied are special screws for specific requirements Commercially available screws will not stand up to the stresses on the machine If you use inappropriate screws or if y...

Page 86: ... inflate as needed Check the coupling torque of the wheels according to the following table Number Torques N m Torques ft lbf 1 255 188 2 159 117 3 341 251 Model Tire Recommended pressure Depth control wheels 600 x 9 6 bar 87 psi Depth control wheels 10 80 x 12 3 9 bar 57 psi Diameter of the studs 14 mm 16 mm 18 mm 22 mm Required torque 122 N m 90 ft lbf 192 N m 142 ft lbf 270 N m 199 ft lbf 510 N...

Page 87: ... adjustment on one spring Relax it Move to the next spring Exercise precaution when returning the locked tines to their initial position Any tine that is abnormally blocked in the raised position may suddenly return to its position and is therefore a source of serious danger Keep away from the tine and never stand in its return path Raise the machine to eliminate any blockages When the tine is ret...

Page 88: ...crew E Replace the tine Tighten the pivot screw to 200 Nm 148 ft lbf Grease the clamping screw Using a suitable tool e g a jack compress the blade spring upwards Tighten the clamping screw until the gap between the center of the two axes equals 50 5 cm 20 Tighten the fixing screw to 300 Nm 221 ft lbf Once the tine has returned to the low position check that it is tight and does not jam at any poin...

Page 89: ...replace the coulter Image C shows a coulter that has been used in wet ground The coulter surface has been worn more quickly than the part length thus creating a hole in the bulb Once this hole appears the coulter must be replaced in order to continue protecting the tine support WARNING Keep out of the danger zone When being dismantled the shares may fall and cause injury Therefore when dismantling...

Page 90: ...lightly pry open to free the coulter Assembly Beveled Knock on tool Hammer 1 5 kg 3 3 Ibs minimum Place the end of the coulter point in the slot in the Knock on tool Hold the Knock on tool firmly taking care not to be pinched when hitting Give two or three firm hits to the coulter with a hammer in the direction of the blocking system to guarantee that the part remains in the support DANGER When be...

Page 91: ...ndardization of the symmetrical installation of points irrespective of the type of machine and arrangement of tines Right side central tine included right points Left side left points Disc wear Replace the discs when they are excessively worn Right points Left points Right side Left side ...

Page 92: ... Actiflex Check that the screws are still tight after several hours of use Regularly check the wear on the leveling blade coulters Replace them before wear can cause the part to be lost during operation After use and before storage it is recommended that the roller is thoroughly cleaned to remove any earth attached to it which may cause a nuisance when resuming work A A B A Leveling blade B Primar...

Page 93: ...ntervention on the hydraulic system Lock the folding extension and all the hydraulically controlled accessories in rest position Reduce the pressure between the tractor and the machine Reduce the pressure between the hydraulic accumulators and the cylinders even when the accumulators are located on the cylinders Failure to carry out these actions could result in serious injury or death The accumul...

Page 94: ...Maintenance 94 Combi disc rigid machine Check the depth of the gang of discs Combi disc folding machine Check the depth of the gang of discs Folding ...

Page 95: ...Maintenance 95 FCD Jack A13500916 ...

Page 96: ...ransport Any claims must be made to us in writing within 6 days The warranty will apply only if the conditions appearing on the delivery contract have been met by the buyer The warranty cannot apply if the machine has been repaired by the customer without the dealer s approval has been modified by fitting non original parts ...

Page 97: ...omponents can be recycled as scrap Tires Tires can be taken to a tire recycling center Hydraulic fluid Collect hydraulic fluid in clean sealed containers designed for this purpose Avoid using food containers or drink bottles Take hydraulic fluid and hoses to an appropriate recycling center Do not spread on the ground or pour into sewers used grease or other substances such as motor oil hydraulic o...

Page 98: ...tograms 4 Plow point 30 31 R Replacing the coulters 90 Replacing the tines 87 Rigid tines 87 S Safety 5 General recommendations 18 Hitching 19 Hydraulic system 25 Maintenance 23 Use 21 Safety rules 18 Screwed assemblies 84 Signaling 35 Standard equipment 32 Storage 78 Symbols 4 T Technical specifications 32 Tightening torques 84 Tire pressure 78 86 Tires 86 Transport 20 U User safety 5 W Wheels wi...

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