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Coupling

20

Coupling

This chapter explains how to couple the plough to the tractor.

Safety

Risk of injury when coupling
There is an increased risk of injury when the plough is coupled to the
tractor. Therefore:

•

Secure the tractor to prevent it from rolling. Apply the handbrake.

•

Do not stand between the tractor and plough when coupling

•

Lift and lower the plough slowly

Check the length of the hose
Check the length of the hose between the plough and tractor for suffi-
cient slack. If the hoses are taut or stretched, the hoses may be dam-
aged or pulled out.

Coupling

To couple the plough to the tractor

Connect the draw arms of the tractor to the drag axle on the plough

Connect the hydraulic hoses to the tractor.

Carefully lift the plough.

Fold up the parking stand

Check the linkage geometry (see below)

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Summary of Contents for BE

Page 1: ...BE Operating manual Issue 2012 Date of printing 7 2014 Language EN From machine number PSN BE 1001 Reference number A133055940 ...

Page 2: ...ress of dealer Address of manufacturer Kverneland Group Operations Norway AS retains all copyrights and rights of usage The contents of this operating manual are subject to change without notice All rights reserved The right to technical revision is reserved BE Kverneland Group Operations Norway AS Kverneland Klepp N 4355 Kverneland Norway Tel 47 5142 9000 www kvernelandgroup com Machine ID no ...

Page 3: ...usting the plough 24 Safety 24 Working width 24 First furrow width 25 Working depth 26 Set up 27 Finishing 28 Disc coulter 29 Skimmer 31 Skimming board 32 Ploughing 33 Prior to ploughing 33 Checks during ploughing 33 Maintenance and care 34 Safety 34 Prior to maintenance 34 Maintenance chart 35 Cleaning 35 Lubrication 36 Replace hoses 39 Replace wearing parts 39 Tighten bolts and nuts 40 Check spr...

Page 4: ...east once a year in accordance with the guide lines issued by the employer s insurance company Untrained or un authorised individuals are not permitted to use the plough You are personally responsible for the safe use and maintenance of the plough You must ensure that you and anyone else who is going to operate maintain or work around the plough is familiar with the op erating and maintenance proc...

Page 5: ... the operating manual contains additional specific safety in formation Safety decals For your safety safety decals are placed on important parts of the plough Please do not remove them If they become illegible or begin to peel off replace them with new decals see the spare parts cata logue Placement ...

Page 6: ...oupling the plough to the tractor Parking stand Do not stand under or near the plough unless it is properly secured When uncoupling use the parking stand If the plough tips over it can damage the plough or cause personal injury or material damage Risk of crushing Using the machine can reduce the surrounding space Be aware there is a risk of crushing Keep clear of the danger area Retighten bolts an...

Page 7: ...cause mal functions and damage the plough or lead to injury Keep your distance Do not stand on under or near the plough when it is operating or being coupled to the tractor This may result in damage or injury Support the plough Do not stand under or near the plough unless it is properly supported If the plough tips it may damage the plough or lead to injury Lower the plough Always lower the plough...

Page 8: ... and maintaining Avoid skin contact with oils and lubricants When handling oils or lubricants prevent them coming into contact with the skin by using oil resistant gloves Oils and lubricants can dam age the skin Relieve the oil pressure jet streams Before replacing or otherwise working with parts of the hydraulic sys tem relieve the oil pressure in the system The oil pressure can be very high Jet ...

Page 9: ...yre pressure Maintenance intervals page 41 Driving on the road Hydraulics During road transport the taps for the hydraulic control system must be locked Be aware of the plough s length The plough is long and swings out when turning In tight turns avoid swinging the rear of the plough into obstacles Stabilise the drawbars The tractor s drawbars must always be stabilised This will prevent the plough...

Page 10: ... avoided Once the plough has passed the obstacle the body automatically reverts to the correct plough depth Variable working width The parallel construction on this plough allows you to continuously vary the working width using the hydraulics This ensures an optimum combination of tractor plough and soil consistency Complete range of bodies A complete range of plough bodies is available for all re...

Page 11: ...isc coulter Parking stand Main frame Swivel mechanism Beam holder Parallel rod Depth wheel Drag tube Spring Setting beam Shank Breast plate Mouldboard Share Point This illustration shows body no 9 Other types of bodies have similar components Landside Support ...

Page 12: ...00 80 6 Auto 200x200 35 50 40 2180 BE 100 80 7 Auto 200x200 35 50 40 2450 BE 100 80 8 Auto 200x200 35 50 40 2750 BE 115 80 5 Auto 200x200 35 55 40 2350 BE 115 80 6 Auto 200x200 35 55 40 2550 BE 115 80 7 Auto 200x200 35 55 40 2750 1 Estimated net weight without equipment The ploughs can be equipped with 1 body apart from the largest size Type Category Diameter mm Length mm fixed II D60 825 fixed II...

Page 13: ...ion plate is attached to the setting beam When ordering spare parts or consulting services please state the full model code and plough ID to avoid any mistakes or misunderstandings Model Type Body distance Turning head Plough ID Production year Weight kg QR code ...

Page 14: ...long share for more ef fective burial of plant waste or a short share for working deeper with the skimmer Available with skimmer extensions Skimming board Particularly useful when large quantities of plant waste manure straw etc are present Using a skimming board gives more free space between the bodies compared to using a skimmer Disc coulter Disc coulters are available in sizes of 45 50 and 55 c...

Page 15: ...res An alternative to disc coulters when a reduction in weight may be necessary or when block age from trash or stones is likely Can be used with all types of share Eco share A share for working 10cm deeper than the plough s normal share and breaking up the topsoil This cannot be fitted to all bodies This is also an alternative for up to 10 cm shallower ploughing and even loosen ing the soil at de...

Page 16: ... the downtime when replacing the points Can be fitted to all plough bodies Furrow splitter Designed for mounting to any part of the mouldboard to cut through firm soil making subsequent operations easier The splitter is secured with a screw in the existing hole in the mouldboard Mouldboard extension Mouldboard extensions can be fitted for better packing of the heaps in firm soil and uphill ...

Page 17: ...Optional equipment 17 Wear plate Can be fitted on the landsides to reduce wearing of the landsides Fit ted to the rear end of the landside as a usable wearing part ...

Page 18: ...ollowing table The exact settings are determined by the soil and field conditions Wheel distance The tractor s inner wheel distance with which the plough can be used is from 110 160 cm The distance between the front wheels must be 0 to 10 cm wider Hydraulic functions Single acting Double acting Hydraulic control system 1 Hydraulic furrow width 1 Hydraulic depth wheel 1 Hydraulic first furrow width...

Page 19: ...led in to the drag axle will activate the rear cylinder so that the plough follows the rear of the tractor If the tractor plough and wheel are parallel the arrow on the depth wheel must be set so that the arrow and the sticker are aligned You can close the taps during road transport and ploughing TIP By opening the taps and using the hydraulic function with the control active the wheel can be cont...

Page 20: ...e tractor and plough when coupling Lift and lower the plough slowly Check the length of the hose Check the length of the hose between the plough and tractor for suffi cient slack If the hoses are taut or stretched the hoses may be dam aged or pulled out Coupling To couple the plough to the tractor Connect the draw arms of the tractor to the drag axle on the plough Connect the hydraulic hoses to th...

Page 21: ...he front axle If this is not the case replace the drag axle with another length Drag axle page 12 The first furrow is regulated manually using a turnbuckle The turn buckle is adjusted so that the first furrow is like the remaining furrows The drag axle is fitted so that the rotational point is approx 100 mm from the centre of the axle incorrect correct ...

Page 22: ... be adapted to the road and field conditions under all circumstances but must never exceed 25 km h Excessively high speeds cause excessive stresses on both tractor and plough and may cause irreparable damage Be aware of the plough s length The plough is long and can swing out when turning In tight turns avoid swinging the rear of the plough into obstacles Close the tap For safety reasons the tap o...

Page 23: ...l to the transport position Close the taps on the control system Parking stand This illustration shows the spring loaded parking stand when the plough is parked This illustration shows the parking stand s position during ploughing and transport NB Remember to push the parking stand up before ploughing and set it down again when parking the plough Never transport the plough with the parking stand l...

Page 24: ...wheel and depth control Levelling of the tractor s drawbars Disc coulter skimmer and skimming board If one function is adjusted this will affect the others Therefore this ad justment must be carried out several times Safety Use protective clothing Use protective clothing e g gloves when working with sharp parts of the plough Parts that come into contact with the soil can be very sharp Failure to h...

Page 25: ...On slopes compensate for the plough s downwards drift When using a furrow opener on the last body make the first furrow width 13 cm smaller than the width of the other furrows Hydraulic Adjust the first furrow cylinder using the tractor s hydraulic outlet Mechanical Adjust the first furrow width using the turnbuckle TIP A narrower first furrow A x is admissible when using wide tyres to ensure it i...

Page 26: ...change the ploughing depth Lift the plough carefully Adjust using the adjusting nut on the depth transport wheel Adjust the lower draw arms with the tractors three point control Adjust the length of the tractor s drawbars to level the plough Seen from the rear the plough beams should be at 90º to the ground Incorrect adjustment Correct adjustment Incorrect adjustment Correct adjustment ...

Page 27: ...heel First pass A Only the three plough bodies are ploughing The rear body ploughs at approx 1 2 depth Second pass B Driven in the opposite direction with the tractor s left hand wheel in the empty furrow The front plough body is at ap prox half depth and the rear is at full depth Third pass C The tractor s right hand wheel is driven in the first furrow from the second pass The front plough body i...

Page 28: ...mains is of an equal width Figure A and B show finishing with a 5 share plough Finishing starts when the remaining furrow width is twice the number of shares minus 1 9 furrows for 5 shares 11 furrows for 6 shares etc The front section is ploughed at half depth This half furrow is ploughed with the last body on the last pass A B ...

Page 29: ...ll disc coulters must have the same settings The distance between the disc coulter and the landside must be between 1 and 4 cm TIP Use a greater distance when there is more plant waste Parallel side adjustment To adjust the depth Support the disc coulter to prevent it from dropping down Loosen bolt R Turn the arm Retighten bolt R To adjust the sideways position Loosen bolt S Twist the stem Retight...

Page 30: ...isc coulter HD The height is adjusted by releasing bolt B and turning the arm to the desired position The disc coulter arm can be adjusted sideways by releasing the two bolts A Place the disc coulter arm in the desired position Pull the bolts A B A ...

Page 31: ... 3 to 5 cm All skimmers are adjusted equally To adjust the depth Loosen the nuts on bolt A Loosen bolt A Adjust the skimmer to the desired position and count the markings Retighten bolt A Tighten the nuts on bolt A Adjusting the forward position Loosen bolt B Adjust the skimmers to the desired position Retighten bolt B A B ...

Page 32: ...re two grooves in the bracket for fine adjustment B TIP When commissioning the new plough it is a good idea to adjust the skimming board in the upper position to strip the paint from the plough bodies when ploughing TIP It may be a good idea to adjust the height of the skimming bard when changing the working width The skimming board is set from the front It is important that the skim ming board is...

Page 33: ...ughing During ploughing check the following regularly Soil penetration In hard and dry soil the plough may not penetrate the soil well To im prove the penetration Replace worn parts Worn points do not penetrate the soil well Slip on tractor wheels on two wheel driven tractors To reduce slip on the tractor wheels Set the tractor s depth control more towards the resistance regula tor or do not ploug...

Page 34: ...hen working with sharp parts of the plough Parts that come into contact with the soil can be very sharp Failure to handle these carefully may lead to injury Avoid skin contact with oils and lubricants When handling oils or lubricants prevent them coming into contact with the skin by using oil resistant gloves Oils and lubricants can dam age the skin Prior to maintenance Prior to maintenance of the...

Page 35: ...ate all nipples after power cleaning after the first few hours of use daily before the ploughing season after the ploughing season after power cleaning yearly after 200 ha when worn damaged After 1000 km of transport every 6 years Check the condition of the plough X X Lubrication X X X X Replace the hydraulic hoses X X Replace wearing parts X Retighten bolts and nuts X X Check the release system s...

Page 36: ...he bearings service life Lubricate the plough Daily when ploughing This prevents the ingress of water and dirt into the bearings and moving parts After power cleaning Before and after the ploughing season Lubricate all lubrication points until grease comes out of the bear ing Remove all excess grease Excess grease attracts dust and earth ...

Page 37: ...Maintenance and care 37 The illustrations below show the lubrication points S Lubrication points S S S S S S S S S S S S ...

Page 38: ...Maintenance and care 38 Lubrication points S S S ...

Page 39: ... from the tractor Remove the old hose Fit the new hose Tighten all couplings fully Replace wearing parts Replace parts in contact with the soil and other parts when they are worn or damaged Use only genuine Kverneland spare parts Remove the old part Fit the new part Remove paint from any surfaces in contact with the soil TIP Reversible point When reversible points are worn at the end they can be r...

Page 40: ... between the point and the hammer Knock the point into place TIP There must be no paint on the angled surfaces Tighten bolts and nuts Retighten all bolts and nuts on the plough After the first few hours of use When necessary Yearly after 200 ha General For most bolts and nuts the following table applies Bolt diam Tightening torque 10 9 Bolts 12 9 Bolts kpm Nm kpm Nm M12 11 5 12 5 113 122 5 14 15 1...

Page 41: ...e pressure Make sure that the tyres air pressure meets requirements Tyre pressure Maintenance intervals page 12 Align bodies New ploughs are delivered with correctly adjusted bodies Use of the plough can gradually alter the alignment Therefore the alignment of the bodies must be checked after every ploughing season The bodies are correctly aligned when A2 A1 B2 B1 A2 B2 The maximum permitted devia...

Page 42: ...nge the beam s release force To remove the last body for lighter pulling In other unforeseen cases To remove the beams Park the plough on firm level ground Release the spring tension by undoing bolt A Undo nuts B Undo bolt C and pull out the bolt Pull out the spring bolt F if necessary To fit the beam Fit bolt C Fit bolt F Tighten bolt A until the spring length is 70 cm Use the long span ner The n...

Page 43: ...Possible modifications 43 TIP Use the long spanner to measure the length of the spring The notches on the spanner indicate 70 cm 70 cm ...

Page 44: ...pring tension see page 45 Change the configurations of the auto reset beam s spring Reapply the spring pressure see page 45 Type of springs Release force kN Standard 7 0 Standard 1 leaf no 5 8 0 Standard 2 leaf no 5 for HD spring 9 0 Standard 3 leaf no 5 10 0 Standard 4 leaf no 5 for extra HD spring 11 0 Standard 5 leaf no 5 12 0 Double 2 x standard 14 0 These values apply for low beams clearance ...

Page 45: ...y The rear plough body can be lifted up if you wish to plough with one less plough body This is carried out as follows Release the spring tension Remove the front securing bolt for the spring Lift up the beam and lock it by placing the bolt in the hole ...

Page 46: ... Perform all required maintenance when storing the plough Ploughs with Eco shares When the plough is equipped with an eco share on the last body only Remove the share before parking Park in the normal way or alternatively Extend the parking stand by 10 cm Place a 10 cm high wooden block under the first body Park the plough When the plough is equipped with eco shares on all bodies Extend the parkin...

Page 47: ... there sufficient clearance from the tractor Driving on the road The following must be carried out Adjust the plough to the narrowest furrow width Stabilise the lower draw arms Close the tap on the hydraulic control system Ploughing Stabilise the lower draw arms Check Is the first furrow width the same as the other furrows Is the plough frame parallel to the ground Are the beams square to the grou...

Page 48: ...carried out Replace worn parts Retighten bolts and nuts Check Is the automatic release system spring length L 70 cm Is the tyre pressure correct Are the bodies oriented in the same way as each other Storage The following must be carried out Lubricate all parts that come into direct contact with the soil Carry out the required maintenance see Regular maintenance ...

Page 49: ...ions in force in your area Metal All metal components can be sent for ferrous metal recycling Tyres Tyres can be sent to tyre recycling facilities Oil Store fluid from the hydraulic system in suitable containers for disposal at a used oil facility Plastic Plastic parts can be disposed of with normal domestic waste if spe cific national regulations permit ...

Page 50: ...verneland Klepp N 4355 Kverneland Norway declare under our sole responsibility that the product to which this declaration relates conforms to the relevant basic health and safety requirements of EU Directive 2006 42 EC Kverneland Group Operations Norway AS Kverneland 01 01 2013 Trygve Martinsen General manager Information plate BE and accessories ...

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