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EA45A220

 

Figure 5 

Figure 3 

Figure 6

 

Manual Field Flash 

 

SECTION 3 : WIRING CONNECTION 

G

~

Field

BATT.

FIELD

POWER

EA45A220

220VAC

T

S

F-

F+

B+

B-

R

 

 
 

SECTION  4  :  FREQUENCY  SELECTION 
AND KNEE POINT ADJUSTMENT 

4.1 

Frequency Selection 

 
Detach the controller from enclosure(refer to Figure 4) 
and  select  the  system  frequency  on  the  back  of  the 
controller(refer to Figure 5). 

 

 
 

J1 

EA45AF PCB

VR

Black

Mage

nta

Yellow

Red

1

4

3

2

J1
J2

Close : 60Hz

HZ

HZ

Open : 50Hz

Pink

Blue

Whit

e

7

6

5

EXT. VR

VR

1K Ohm

close :enable Low frequency protection 

open :disable Low frequency protection

(Reverse Side)

 

 

4.2 

Knee Point Adjustment 

 
4.2.1  Turn the U/F POT fully clockwise. 

4.2.2  Adjust  VOLT  POT  to  nominal  level  and  speed 

down the engine to knee point. 

4.2.3  Turn  the  U/F  POT  counter-clockwise  until  the 

voltage starts to decrease (U/F lamp illuminates), 
re-adjust engine speed to rated speed. 

 

SECTION 5 : FIELD FLASHING 

When  the  regulator  is  installed  correctly  but  the 
generator is failed to generate power.  Besides carbon 
brushes  were  worn out, here are two  possible causes 
below. 
 

5.1 

The polarity of field is inverse 

 

Solution

Exchange the connection of F+ and F-. 

 

5.2 

The  residual  voltage  is  less  than  5  Vac, 

Solution 1

 

 

5.2.1  Shut  down  generator,  disconnect  the  wiring 

between AVR and generator then flash the field. 
Flashing  duration  =  3  seconds.  (See  wiring  in 
Figure 6) 

 

Resistor 3 

– 5 ohms for full wave AVR 

 

Resistor 5 

– 10 ohms for half wave AVR 

 

 

Warning

!!

    Over  field  flashing  may  damage 

the field winding of generator. 

 

5.2.2  Restart  generator  and  measure  the  residual 

voltage  by  AC  Voltmeter,  if  it  is  still  less  than  5 
Vac,  repeat  the  previous  process,  after  several 
times,  the  residual  voltage  still  cannot  be  built, 
Kutai  EB500  is  strongly  recommended,  see 
Figure 6. 

 

Field

SW

R

-

+

V

F+

F-

BATT.

~

G

~

T

S

R

 

 
 
 
 

Figure 4 

Fig. 6 

Summary of Contents for EA45A220 Series

Page 1: ...arters No 3 Ln 201 Qianfu St Qianzhen Dist Kaohsiung City 80664 Taiwan EA45A220 Generator Automatic Voltage Regulator Operation Manual Self Excited Automatic Voltage Regulator 45 Amp AVR for Carbon Brush Type Generators EA45A220HL Half Wave EA45A220FL Full Wave Parallel version is available for option ...

Page 2: ...EA45A220HL 4 5 kgs 2 External Volts Adjustment EA45A220FL 5 2 kgs 2 6 189 0 330 0 180 0 160 0 169 0 12 Unit mm 150 0 SECTION 2 ADJUSTMENT POWER LAMP Lights up when AVR is powered VOLT Voltage Adjustment Generator output voltage adjustment AUTOMATIC VOLTAGE REGULATOR U F LAMP POWER LAMP F S HI LO STAB VOLT U F STAB Stability Adjustment Correct stability adjustment must be conducted while the genera...

Page 3: ...e U F POT counter clockwise until the voltage starts to decrease U F lamp illuminates re adjust engine speed to rated speed SECTION 5 FIELD FLASHING When the regulator is installed correctly but the generator is failed to generate power Besides carbon brushes were worn out here are two possible causes below 5 1 The polarity of field is inverse Solution Exchange the connection of F and F 5 2 The re...

Page 4: ...nstallation Incorrect wiring connection may result in irreversible damage to the product and other equipments SECTION 6 TROUBLE SHOOTING SYMPTOM POSSIBLE CAUSES SOLUTIONS Voltage does not build up Residual voltage below 5 Vac Field flash is required Incorrect wiring Check wiring diagram for proper connection Engine under speed Increase engine speed to above 25 Hz Carbon brushes were worn out Repla...

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