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EA440

 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

SECTION 2 : WIRING 

2.1 

K1,  K2  :  Field  input  external  switch  terminals. 
Linked for normal operation. 

 
2.2 

P2, P3 : External power input terminals. 

 
2.3 

3, 2 : Sensing input terminals. 

 
2.4 

1, 2 : External VR terminals. Linked for useless. 

 
2.5 

X,XX : X connect to field (+), XX connect to field 
(-). 

 
2.6 

S1, S2 : Droop CT input terminal. 

 
2.7 

A1, A2 : VAR/PF controller input. 

 
2.8 

A, B, C : Link A, C for under 90 KW. 

 

Link B, C for 90 

 550 KW. 

 

Link A, B for over 550 KW. 

 
2.9 

J1 

  J8  :  Jump  select  terminals,  2-3,  4-5,  6-7. 

please refer to Figure 2 and Figure 3. 

 

SECTION 3 : ADJUSTMENT 

3.1 

Voltage Adjustment 

 
The  generator  output  voltage  can  be  altered  by 
adjustment of the volt VR on the AVR board, or by the 
external trimmer (1K ohm) if fitted. 
 
(1)  The  terminals  1&2  must  be  linked  if  no  hand 

trimmer. 

 
(2)  Before  start  the  generator,  please  turn  the  Volt 

trimmer  on  the  AVR  board  fully  anticlockwise  Turn 
the external trimmer to midway position. 

(3)  Turn  the  stability  trimmer  on  the  AVR  board  to 

midway position. 

 
(4)  Connect  a  voltmeter  to  generator  output  voltage 

terminals. 

 
(5)  Start  generator  set  and  run  on  no  load  at  nominal 

frequency 50 

 53 Hz or 60 

 63 Hz. 

 
(6)  If  the  red  Led  is  illuminated,  refer  to  the  under 

frequency roll off adjustment. 

 
(7)  Carefully  turn  volt  trimmer  clockwise  until  rated 

voltage is reached. 

 

3.2 

Stability Adjustment 

 
If  a  replacement  AVR  has  been  fitted  or  re-setting  of 
the stability control is required, turn the stability trimmer 
slowly  clockwise  until  the  output  voltage  is  steady,  on 
or off load. 
 

3.3 

Droop Adjustment 

 
Generator  intended  for  parallel  are  fitted  with  a 
quadrature  droop  CT  with  provides  a  power  factor 
dependent signal for the AVR. The CT is connected to 
S1, S2 on the AVR. The Droop adjustment is normally 
present  in  the  works  to  give  5%  voltage  droop  at  full 
load  zero  power  factor.  Clockwise  increases  the 
amount  of  CT  signal  injected  into  the  AVR  and 
increases the droop with lagging power factor. With the 
control fully anticlockwise there is no droop. 
 

 

Figure 2

 

Bypass Drawing 

Figure 3

 

Wiring Drawing 

 

Summary of Contents for EA440

Page 1: ...Qianfu St Qianzhen Dist Kaohsiung City 80664 Taiwan EA440 Generator Automatic Voltage Regulator Operation Manual Self Excited Automatic Voltage Regulator Compatible with Newage SX440 All manufacturer names and numbers are used for reference purpose only and do not imply that any part is the product of these manufacturer ...

Page 2: ...c residual volts at power input terminal Environment Operating Temperature 40 to 70 C Soft Start Ramp Time Storage Temperature 40 to 85 C 2 seconds 10 Relative Humidity Max 95 Vibration 3 3 Gs 100 2K Hz Static Power Dissipation Max 12 watts Dimensions 150 0 L x 135 0 W x 48 0 H mm Weight 418 g 2 115 0 135 0 130 0 150 0 21 5 48 0 5 5 STABILITY DROOP TRIM VOLT UFRO LED C B A C A 90KW C B 90 550KW B ...

Page 3: ...rn the external trimmer to midway position 3 Turn the stability trimmer on the AVR board to midway position 4 Connect a voltmeter to generator output voltage terminals 5 Start generator set and run on no load at nominal frequency 50 53 Hz or 60 63 Hz 6 If the red Led is illuminated refer to the under frequency roll off adjustment 7 Carefully turn volt trimmer clockwise until rated voltage is reach...

Page 4: ...commended see Figure 4 Field SW R V F F BATT G T S R WARNING Overly field flashing may damage the AVR or generator excitation winding Please make sure you have read and understand the contents of the instruction manual prior to installation Incorrect wiring connection may result in irreversible damage to the product and other equipments SECTION 5 PARALLEL FUNCTION 5 1 Parallel Compensation 5 1 1 W...

Page 5: ...e Generator Manual Low output voltage External VR broken Check wiring and testing VR Terminal 1 2 not linked Please linked terminal 1 2 Terminal 3 2 no sensing input Please refer to Figure 2 Under frequency Please refer to the Generator Manual Defective Generator Please refer to the Generator Manual Over output voltage AVR adjustment not well Please refer to voltage adjustment page Defective Gener...

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