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INTRODUCTION

This manual describes the installation and wiring for the Auto-Charge 12DV Automatic Battery
Charger. It is  suggested that the installer read the entire instruction manual to become familiar
with the tasks involved before operating the charger.

INSTALLATION

The installation of the vehicle wiring must provide a direct connection between the battery [+,
-] terminals and the Auto-Charge 12DV, Model: 091-165-12-DV, Automatic Battery Charger.
The battery is automatically charged at constant voltage. For deeply discharged batteries or
if the charger is operated while the vehicle is started, a current limiter automatically limits the
output to 12 amperes. Input power may be either 115 VAC or 230 VAC, 50 or 60 Hz. A
recessed input voltage selector switch is provided on the charger front panel near the input
terminal strip.

The Auto-Charge 12DV uses remote sensing via the charging wires to the battery under
charge and therefore only the battery charging wires are necessary to connect to the battery
to the charger. These connections are made on the "OUTPUT" terminal strip.
Refer to FIGURE 1, Installation Wiring Diagram.

The Auto-Charge 12DV Automatic Battery Charger should be installed in an area with
adequate ventilation.  A switch on the front panel of the charger selects either "

115V

" or "

230V

"

VAC. Set this switch to the proper position to correspond to the input voltage before applying
power to the charger.

1. Mount the charger using the four holes provided. Refer to "OUTLINE DRAWING,

FIGURE 2.

2. Connect the wiring from the batteries to the Output Terminal Strip. Spade lugs that

have been securely crimped or soldered should be used.

3. Connect the wiring to the batteries. Ring lugs that have been securely crimped or

soldered should be used.

4. Double check all wiring before proceeding.
5. Wire the VAC input power line to the power source and check the position of the

Voltage Selector Switch.

6. The pilot light will light to show that the charger has power.
7. The ammeter will indicate how much current is flowing to the battery. A charging

current limit of 12 amperes is factory set.

*************IMPORTANT SAFETY INSTRUCTIONS*************

DO NOT APPLY 230 VOLTS TO THE CHARGER WITH

115/230VAC SELECTOR SWITCH IN THE 115 VOLT POSITION

 SERIOUS DAMAGE WILL RESULT

Summary of Contents for AUTO CHARGE 12 DV

Page 1: ...UTOMATIC BATTERY CHARGER NOTE This charger is designed for vehicles with a single battery system MODEL 091 165 12 DV INPUT 115 or 230VAC 50 60Hz OUTPUT 13 2VDC nom 12 Amperes Phone 631 567 0314 Toll Free 800 346 0857 Fax 631 567 5826 Web www kussmaul com E Mail sales kussmaul com File 091 165 12 DV_revD PDF Rev D Date 02 25 16 ...

Page 2: ...ons are made on the OUTPUT terminal strip Refer to FIGURE 1 Installation Wiring Diagram The Auto Charge 12DV Automatic Battery Charger should be installed in an area with adequateventilation Aswitchonthefrontpanelofthechargerselectseither 115V or 230V VAC Set this switch to the proper position to correspond to the input voltage before applying power to the charger 1 Mount the charger using the fou...

Page 3: ...r connections AWG 14 for 20 feet Maximum Consult factory if longer length is required OUTPUT INPUT L N FIGURE 1 CAUTION DISCONNECT SUPPLY BEFORE FUSE SERVICE Optional Economy Indicator Optional Bar Graph Indicator 091 165 016 091 11 102 12 REMOTE 5 AMP FUSE POWER lac Yellow R d AWG 16 X 3 B e k TYPE SJ NOTE 1 Line Neutral Ground AWG 14 NOTE 1 2 25A Fuse 115V 115 230VAC SELECTOR SWITCH 115VAC SHOWN...

Page 4: ...IA OUTLINE DRAWING SPECIFICATIONS Input 115 230VAC 50 60 Hz 3 1 5 Amps Input Fuse 5 Amps CAUTION DISCONNECT SUPPLY BEFORECHANGING FUSE Output 13 2VDC nominal Output Fuse Optional 24 Amps Output Current 12 Amps Charge Indicator 0 15 amps 5 Weight 10 lbs FIGURE 2 ...

Page 5: ...X NUT TRUCK WALL GASKET INDICATOR LOCK FLAT WASHER 8 32 SCREW INDICATOR INSTALLATION File Ind cdr rev C 3 31 10 do not shrink this art work Hole Template may not be to Scale please check dimensions before using ...

Page 6: ...y material or defects which become apparent in normal use within 3 years from the date the equipment was shipped Kussmaul Electronics Company Inc shall have no liability for damages of any kind to associated equipment arising from the installation and or use of the Kussmaul Electronics Company Inc products The purchaser by the acceptance of the equipment assumes all liability for any damages which...

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