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CALIBRATION 

 
 
The voltage setpoints may be altered in the field to suit particular customer 

requirements.  Adjustments are provided to adjust the main battery voltage at 

which the paralleling solenoid is energized.  An additional adjustment permits 

adjusting the voltage below which the auxiliary battery will not be paralleled for 

starting boost. 

 
 
 

 
 
 

MAIN BATTERY VOLTAGE ADJUST

AUXILIARY BATTERY VOLTAGE ADJUST

INDICATOR ILLUMINATED WHEN MAIN
BATTERY VOLTAGE IS ABOVE SETPOINT

13.3 VOLTS

INDICATOR ILLUMINATED WHEN
AUXILIARY BATTERY VOLTAGE IS
ABOVE SETPOINT, 12.0 VOLTS

MEASURE AUX. BAT. VOLTAGE HERE

MEASURE MAIN BAT. VOLTAGE HERE

ILLUMINATES DURING
ENGINE CRANKING

CW INCREASES VOLTAGE

Figure 3

VOLTAGE ADJUSTMENTS

AUTO ISOLATOR 1

R20

CR3

CR4

R16

I3

U5

U2

I4

8

7

6

5

4

3

2

1

C4

U4

R2

R21

R1

R3

U3

+

C5

C3

C2

+

R11

R1

2

R9

I2

CR2

CR1

J1

R7

R18

R8

R1

5

STARTER

MAIN

BAT.

OK

AUX.

BAT.

OK

OU

TP

UT

MAIN

AUX.

CI1 R10

KUSSMAUL ELECTRONICS CO

B091-139-002

R6

C6

R1

3

C7

I1

R4

R1

9

R1

7

Q1

GN

D

VCC

+

C1

U1

AUX

MAIN

Summary of Contents for 091-139-2-12

Page 1: ... REV A 2 24 04 INSTRUCTION MANUAL AUTO ISOLATOR I AN AUTOMATIC LOSSLESS BATTERY ISOLATOR FOR DUAL BATTERY SYSTEMS MODEL 091 139 2 12 BATTERY VOLTAGE 12 VDC OUTPUT 12 VOLTS 3 AMPS BATTERY PARALLELING SOLENOID 200 AMPS 3 YEAR WARRANTY ...

Page 2: ...noid Model 091 139 SOL 12HO for switching the batteries In addition to maintaining battery isolation the AUTO ISOLATOR I may parallel the batteries on engine starting if the auxiliary battery has sufficient charge to assist in the cranking A block diagram of the system appears in figure 1 ALTERNATOR MAIN BATTERY AUXILIARY BATTERY PARALLELING SOLENOID STARTER SOLENOID STARTER PUSH BUTTON MAIN BATTE...

Page 3: ...he paralleling solenoid if the engine doesn t start immediately and must be cranked a second time When the engine starts the alternator output raises the battery voltage This increase in voltage is detected and the paralleling solenoid is held energized charging both batteries If when the engine is started the auxiliary battery voltage is below 12 0 volts the paralleling solenoid is not energized ...

Page 4: ...LLELING SOLENOID 1 2 3 4 5 6 7 8 12VOLT FROM STARTER 12VOLT FROM GNITION SWITCH Model 091 139 12 AUTO ISOLATOR I INSTALLATION WIRING Figure 2 THIS LINE SUPPLIES THE POWER TO OPERATE THE SYSTEM SENSE LINE CONNECT DIRECTLY TO BATTERY SENSE LINE CONNECT DIRECTLY TO BATTERY THIS LINE ENERGIZES THE SOLENOID AT ENGINE START IF THE AUXILIARY BATTERY HAS SUFFICIENT VOLTAGE TO PROVIDE A BOOST NOTE POLARITY...

Page 5: ...LTAGE ADJUST INDICATOR ILLUMINATED WHEN MAIN BATTERY VOLTAGE IS ABOVE SETPOINT 13 3 VOLTS INDICATOR ILLUMINATED WHEN AUXILIARY BATTERY VOLTAGE IS ABOVE SETPOINT 12 0 VOLTS MEASURE AUX BAT VOLTAGE HERE MEASURE MAIN BAT VOLTAGE HERE ILLUMINATES DURING ENGINE CRANKING CW INCREASES VOLTAGE Figure 3 VOLTAGE ADJUSTMENTS AUTO ISOLATOR 1 R20 CR3 CR4 R16 I3 U5 U2 I4 8 7 6 5 4 3 2 1 C4 U4 R2 R21 R1 R3 U3 C5...

Page 6: ...le Battery load 000125 amps Output current 3 amps Weight 4 lbs SOLENOID Model 091 139 SOL 12HO Volts 12 volts D C Coil current 65 amps Contact rating 200 amps OUTLINE AUTO ISOLATOR I CONTROLLER 091 139 CONT12 3 30 3 60 2 80 OUTLINE AUTO ISOLATOR I SOLENOID 091 139 SOL 12HO 3 16 DIA 4 50 1 55 2 95 5 10 ...

Page 7: ...actory without charge any material or defects which become apparent in normal use within 3 years from the date the equipment was shipped Equipment is to be returned shipping charges prepaid and will be returned after repair shipping charges paid Kussmaul Electronics Company Inc shall have no liability for damages of any kind to associated equipment arising from the installation and or use of the K...

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