Kurt VersatileLock 3800H Operating Instructions Manual Download Page 3

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 | ENLGISH

Table of Contents

Introduction .................................................................................................................3

Setup Instructions......................................................................................................4

Operating Instructions .........................................................................................5-7

DX6 Parts List ...............................................................................................................8

DX6 Mechanical Drawing........................................................................................9

Maintenance Schedule....................................................................................10-12

Troubleshooting Tips ............................................................................................. 13

Vise Data

Use this t

o fill out inf

ormation about your vise for quick reference.

Purchase Date:

_______ -_______- _______

Purchase Order:

_______________________

Purchased From: _______________________
Delivery Date:

_______________________

Serial No.:

_______________________

Note:

Make sure to register your warranty online at kurtworkholding.

Introduction

Thank you for purchasing a Kurt DX6 vise.  You have just purchased one 

of the best machine vises in the industry.  The outstanding accuracy 

of this product is second to none. Backed by a lifetime warranty, this 

product will last forever when used and maintained properly.

The original Kurt Anglock vises are designed for precision clamping on 

basic machine tools such as knee-type mills, grinders and machining 

centers. They can be used for, but are not limited to, operations like 

precision boring, drilling, tapping, gr

inding & finishing

.

The patented Anglock design allows the movable jaw to advance in 

such a way that each pound of force forward induces a ½ pound force 

downward which minimizes the jaw lift and increases accuracy. This 

combined with the needle bearings increases jaw clamping pressure. 

Other features include: 80,000 psi ductile iron body, hardened vise bed 

& jaw plates, semi-hard steel screw.

Table of Contents

Introduction

INTRODUCTION

Thank you for purchasing a Kurt 

3800H

.

 

You have just purchased one 

of the best machine vises in the industry. The outstanding accuracy of this 
product is second to none. Backed by a lifetime warranty against 
workmanship and material defects, this product 

is built to last 

when 

used

and maintained properly.

The original Kurt Anglock vises are designed for precision clamping on
basic machine tools such as knee-type mills and machining centers. They
can be used for, but are not limited to, operations like precision boring, 
drilling, tapping, & finishing.

The patented Anglock design allows the movable jaw to advance in such a 
way that each pound of force forward induces a ½ pound 

of 

force 

downward which minimizes the jaw lift and increases accuracy. This

,

 

combined with the needle bearings

,

 increases jaw clamping pressure. 

Other features include: 80,000 psi ductile iron body, hardened vise bed & 
jaw plates, 

and a 

semi-hard steel screw.

INTRODUCTION

Fig.1

Summary of Contents for VersatileLock 3800H

Page 1: ...3800H VERSATILELOCK HYDRAULIC VISE Operating Instruction Manual 3800H 3810H Reverse ENGLISH...

Page 2: ...ut information about your vise for quick reference __________ _________ __________ _______________________________ _______________________________ _______________________________ _____________________...

Page 3: ...00 psi ductile iron body hardened vise bed jaw plates semi hard steel screw Introduction INTRODUCTION Thank you for purchasing a Kurt 3800H You have just purchased one of the best machine vises in the...

Page 4: ...rt or debris of any kind The mounting surface can be honed if necessary Clean the bottom of the vise with solvent or another cleaner if needed To minimize vise bed deflection clamp your Kurt vise to y...

Page 5: ...he KHP3 air over hydraulic pump Kurt offers other pump solutions and can be found on kurtworkholding com The hydraulic unit KHU8 on the end of the 3800H 3810H has a 1 4 inch stroke The KHU8 can be use...

Page 6: ...re 3 above This is done manually by putting the handle onto the hex end and turning the screw until the jaws are in position 2 Make sure the jaws are less than 1 4 inch from the part since the hydraul...

Page 7: ...clean air coming into the unit See Clamping Force Chart for air pressure required to attain desired clamping force pg 4 8 5 Connect the FRL to the input air port on the KHP3 hydraulic pump 6 Connect t...

Page 8: ...ressure 0 2 0 3 Hydraulic Flow in GPM Hydraulic Pressure in PSI Max Flow 68 gpm Max Pressure 4 000 psi Flow and Pressure Performance Guides Air Pressure at 100 psi 90 psi 75 psi 60 psi 45 psi 0 500 10...

Page 9: ...If you need more clamping force you may require a larger vise To properly clamp a part in your Kurt vise you should place the part in the center of the jaws resting on the ways of the vise Clamping on...

Page 10: ...10 Fig 5 Sketch 2A Incorrect part clamping Vise width centerline Sketch 2B Correct part clamping Sketch 2C Correct part clamping Sketch 2D Correct part clamping Dummy part OPERATING INSTRUCTIONS...

Page 11: ...11 OPERATING INSTRUCTIONS JAW POSITIONING Fig 6 Note Dimensions below are in inches unless specified...

Page 12: ...OPERATING INSTRUCTIONS SIDE END VIEW 12 Fig 7 Note Dimensions below are in inches unless specified...

Page 13: ...OPERATING INSTRUCTIONS MOUNTING LOCATIONS Fig 8 Note Dimensions below are in inches unless specified 13...

Page 14: ...nd safety needs SURFACE MOUNT USING SINE KEYS Mounting the new 3800H can be done by the use our new sine keys as well as our standard keys The fixture keys are available in several different sizes tha...

Page 15: ...3800H Parts List 3800H PARTS LIST 15...

Page 16: ...3800H MECHANICAL DRAWING 9 ENLGISH DX6 Mechanical Drawing DX6 Mechanical Drawing 3800H Mechanical Drawing 16 Fig 10...

Page 17: ...17 3810H PARTS LIST 3810H Parts List...

Page 18: ...3810H MECHANICAL DRAWING 3810H Mechanical Drawing 18 Fig 11...

Page 19: ...KHU8 MECHANICAL DRAWING KHU8 Mechanical Drawing Fig 12 19...

Page 20: ...Jaw off of the vise bed 3 Slide the Jaw slightly toward the stationary jaw and lift up to remove the jaw from the beak of the nut Note A spherical segment shaped as of a steel ball is inside the cavi...

Page 21: ...e nut Back off the setscrew turn approx Note DO NOT leave the setscrew tightened firmly to the nut as this may cause improper operation The movable jaw is designed to move slightly pivot side to side...

Page 22: ...0 Apply water resistant grease to the bearing pack i e marine grade grease 11 Install bearing pack assembly on the screw in the reverse manner 12 Install the first collar by threading onto the screw u...

Page 23: ...be jammed Properly clean and grease vise Problem My vise will not turn in either direction Tip The vise is jammed with debris Disassemble and clean as needed Problem My vise won t hold tolerance Tip...

Page 24: ...24 MAINTENANCE LOG NOTES MAINTENANCE LOG NOTES...

Page 25: ...shall be limited to the replacement or repair of any Kurt product or part by an authorized Kurt technician which are returned to Kurt Manufacturing Company s place of business transportation shipping...

Page 26: ...y feedback or questions please contact us at kurtworkholding com Kurt Industrial Products A Division Of Kurt Manufacturing 9445 East River Road NW Mpls MN 55433 workholding kurt com Phone 763 574 8309...

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