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Kurt VersatileLock 3800H, Operating Instructions Manual

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Kurt VersatileLock 3800H Operating Instructions Manual Download Page 1

3

8

00H

™

 

V

ERSATILE

L

OCK

®

H

YDRAULIC

 

V

ISE 

Operating Instruction Manual 

3

8

00H/3

8

10H

(Reverse)

ENGLISH

Summary of Contents for VersatileLock 3800H

Page 1: ...3800H VERSATILELOCK HYDRAULIC VISE Operating Instruction Manual 3800H 3810H Reverse ENGLISH...

Page 2: ...ut information about your vise for quick reference __________ _________ __________ _______________________________ _______________________________ _______________________________ _____________________...

Page 3: ...00 psi ductile iron body hardened vise bed jaw plates semi hard steel screw Introduction INTRODUCTION Thank you for purchasing a Kurt 3800H You have just purchased one of the best machine vises in the...

Page 4: ...rt or debris of any kind The mounting surface can be honed if necessary Clean the bottom of the vise with solvent or another cleaner if needed To minimize vise bed deflection clamp your Kurt vise to y...

Page 5: ...he KHP3 air over hydraulic pump Kurt offers other pump solutions and can be found on kurtworkholding com The hydraulic unit KHU8 on the end of the 3800H 3810H has a 1 4 inch stroke The KHU8 can be use...

Page 6: ...re 3 above This is done manually by putting the handle onto the hex end and turning the screw until the jaws are in position 2 Make sure the jaws are less than 1 4 inch from the part since the hydraul...

Page 7: ...clean air coming into the unit See Clamping Force Chart for air pressure required to attain desired clamping force pg 4 8 5 Connect the FRL to the input air port on the KHP3 hydraulic pump 6 Connect t...

Page 8: ...ressure 0 2 0 3 Hydraulic Flow in GPM Hydraulic Pressure in PSI Max Flow 68 gpm Max Pressure 4 000 psi Flow and Pressure Performance Guides Air Pressure at 100 psi 90 psi 75 psi 60 psi 45 psi 0 500 10...

Page 9: ...If you need more clamping force you may require a larger vise To properly clamp a part in your Kurt vise you should place the part in the center of the jaws resting on the ways of the vise Clamping on...

Page 10: ...10 Fig 5 Sketch 2A Incorrect part clamping Vise width centerline Sketch 2B Correct part clamping Sketch 2C Correct part clamping Sketch 2D Correct part clamping Dummy part OPERATING INSTRUCTIONS...

Page 11: ...11 OPERATING INSTRUCTIONS JAW POSITIONING Fig 6 Note Dimensions below are in inches unless specified...

Page 12: ...OPERATING INSTRUCTIONS SIDE END VIEW 12 Fig 7 Note Dimensions below are in inches unless specified...

Page 13: ...OPERATING INSTRUCTIONS MOUNTING LOCATIONS Fig 8 Note Dimensions below are in inches unless specified 13...

Page 14: ...nd safety needs SURFACE MOUNT USING SINE KEYS Mounting the new 3800H can be done by the use our new sine keys as well as our standard keys The fixture keys are available in several different sizes tha...

Page 15: ...3800H Parts List 3800H PARTS LIST 15...

Page 16: ...3800H MECHANICAL DRAWING 9 ENLGISH DX6 Mechanical Drawing DX6 Mechanical Drawing 3800H Mechanical Drawing 16 Fig 10...

Page 17: ...17 3810H PARTS LIST 3810H Parts List...

Page 18: ...3810H MECHANICAL DRAWING 3810H Mechanical Drawing 18 Fig 11...

Page 19: ...KHU8 MECHANICAL DRAWING KHU8 Mechanical Drawing Fig 12 19...

Page 20: ...Jaw off of the vise bed 3 Slide the Jaw slightly toward the stationary jaw and lift up to remove the jaw from the beak of the nut Note A spherical segment shaped as of a steel ball is inside the cavi...

Page 21: ...e nut Back off the setscrew turn approx Note DO NOT leave the setscrew tightened firmly to the nut as this may cause improper operation The movable jaw is designed to move slightly pivot side to side...

Page 22: ...0 Apply water resistant grease to the bearing pack i e marine grade grease 11 Install bearing pack assembly on the screw in the reverse manner 12 Install the first collar by threading onto the screw u...

Page 23: ...be jammed Properly clean and grease vise Problem My vise will not turn in either direction Tip The vise is jammed with debris Disassemble and clean as needed Problem My vise won t hold tolerance Tip...

Page 24: ...24 MAINTENANCE LOG NOTES MAINTENANCE LOG NOTES...

Page 25: ...shall be limited to the replacement or repair of any Kurt product or part by an authorized Kurt technician which are returned to Kurt Manufacturing Company s place of business transportation shipping...

Page 26: ...y feedback or questions please contact us at kurtworkholding com Kurt Industrial Products A Division Of Kurt Manufacturing 9445 East River Road NW Mpls MN 55433 workholding kurt com Phone 763 574 8309...

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