KUHN HAYBOB 300 Operator'S Manual Download Page 1

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Original instructions

ZN115BGB B

OPERATOR'S MANUAL

Tedder-rake combination

---A1005-40B00001 -> ---A1005-40B99999...

ZN115BGB B

- English - 06-2019

*ZN115BGB_B*

Summary of Contents for HAYBOB 300

Page 1: ...Original instructions ZN115BGB B OPERATOR S MANUAL Tedder rake combination A1005 40B00001 A1005 40B99999 HAYBOB 300 ZN115BGB B English 06 2019 ZN115BGB_B...

Page 2: ......

Page 3: ...AL AVAILABLE FOR REFERENCE Pass it on to the next owner if you re sell the machine Your dealer can offer a complete line of genuine KUHN service parts These parts are manufactured and carefully inspec...

Page 4: ...ment 10 Safety 11 Description of symbols used in this document 11 Safety instructions 12 Likely critical failures 20 Incorrect use of the machine by the user 20 Limit state criteria 20 Location and de...

Page 5: ...inning of the season 35 Road transport 36 Safety 36 Preparations in the field 38 Machine transport using transport means 37 Preparations in the field 38 Safety 38 Operation 39 Operation 39 Safety 39 S...

Page 6: ...ce 47 Safety 47 Protection measures 49 General 50 Maintenance table 53 Complete machine 54 Bolted connections 55 PTO drive shaft 56 Cleaning 57 Cleaning 57 Cleaning 57 Parking and storage 58 Safety 58...

Page 7: ...nts Tedder rake combination HAYBOB 300 5 Troubleshooting guide 60 General 60 Limited Warranty 61 Appendix 63 Calculating the load on an axle 63 Torque value 69 Disposal of the machine 73 PTO drive sha...

Page 8: ...delivery for loose or missing parts In case parts are not assembled please contact your dealer In case parts are missing or the machine was damaged during transport please immediately contact your dea...

Page 9: ...Identification of the machine Tedder rake combination HAYBOB 300 7 Identification of the machine 1 Front view 2 Rear view...

Page 10: ...r KUHN dealer for all parts order or warranty claim Type Serial no Location of the plates Modification of the machine configuration may necessitate an update of its approval Contact your KUHN dealer f...

Page 11: ...7 Model 09993000 3 Brand kg kg 12 Unladen Mass min Max 1 34 18 19 3 9 5 7 12 28 27 36 4 For machines aimed at countries which are members of the European Union EC marking 4 KUHN logo 7 Model 18 Data m...

Page 12: ...10 Identification of the machine Tedder rake combination HAYBOB 300 4 Optional equipment Tick box corresponding to the equipment fitted on your machine Warning sign and light set...

Page 13: ...uctions or procedures which if not followed strictly could result in machinery damage This symbol is used to communicate technical information of particular interest A plus sign indicates an accessory...

Page 14: ...e that the tractor is capable for safely operating the machine for all your specific conditions Technical specifications see page 30 Prescribed workwear Do not wear loose baggy clothing to avoid being...

Page 15: ...Unauthorized modifications can impair safety and effect the life time of the machine It even renders the manufacturer s guarantee null and void and frees the manufacturer from all liability Fire hazar...

Page 16: ...Regard to the manufacturer s operation manual of the PTO drive shaft for correct use Obey all instructions particularly the safety and maintenance instructions mentioned in the PTO drive shaft manual...

Page 17: ...d When coupling tools to the front and or rear 3 point lift linkages the maximum load on tractor s tires must not be exceeded The load on the tractor front axle must always represent 20 of the tractor...

Page 18: ...f the front axle load t1 is below 20 of the tractor tare T add ballast weights M1 to exceed the minimum load on the front axle Example T 7500 kg 16535 lb The front axle load must be of minimum 1500 kg...

Page 19: ...250 lb PTAC 13000 kg t PTAC Go to the next stage Stage 4 To measure Load on rear axle t2 Tractor machine transport position Ballast weights Checking Check in the tractor s operator s manual that the v...

Page 20: ...ls when checking for leaks Repair any damage immediately Escaping oil can cause injuries and burns Seek medical care immediately when injuries occur Maintenance see page 47 Maximum hydraulic oil press...

Page 21: ...ical and or hydraulic valve locks at the machine Also lock the hydraulic valves at the tractor or disconnect the hydraulic hoses Carrying people and objects on the machine is prohibited Neither person...

Page 22: ...134000 Specific requirements for countries member of the Eurasian Economic Community EAC marking 134001 Specific requirements for countries member of the Eurasian Economic Community EAC marking 13986...

Page 23: ...cause serious or fatal injuries Carrying people and objects on the machine is prohibited Neither persons nor objects are allowed to be transported at the machine at any time Only parts stored in their...

Page 24: ...th serious or fatal injuries Cornering and turning manoeuvres Centrifugal forces will occur during cornering The machine s centre of gravity at the rear end of the tractor will be displaced Be aware o...

Page 25: ...ch off electronic systems Turn off tractor engine and remove the ignition key Never stay between tractor and machine during unhitching Take care of a level and secure surface for the machine Take care...

Page 26: ...ance and repair jobs always Unhitch the machine from the tractor if possible and prevent it from sliding away Otherwise always Switch off the PTO Switch off the tractor hydraulics Switch off the elect...

Page 27: ...ight metal surfaces can be damaged Prior to carry out welding jobs Unhitch the machine from the tractor if possible and prevent it from rolling way before start welding Otherwise always Switch off the...

Page 28: ...n the machine Location of safety decals The machine has safety decals for indicating attention to dangers The labels may not be removed Keep all safety decals clean and legible In case safety decals a...

Page 29: ...ance repair and adjusting jobs only when the machine is at a complete standstill Switch off electric systems hydraulic systems and the engine and remove the ignition key This is a hazardous situation...

Page 30: ...s in agricultural environment only This machine shall exclusively be used for normal agricultural work Incorrect use of the machine by the user This machine is only designed for the use of agricultura...

Page 31: ...5 7 7 6 Designated use of the machine This machine is only designed for the use of agricultural purposes Any use whatsoever other than the above mentioned is improper use Neither the manufacturer nor...

Page 32: ...e swath raking 3 00 m central delivery Double swath raking 6 00 m in 3 passes Transport width 2 80 m PTO shaft with friction clutch As standard Safety guard rails As standard Tyres 15x6 00 6 4PR Heigh...

Page 33: ...and machine from rolling away Switch off all hydraulic systems Switch off the tractor engine Remove the ignition key Never stand between the tractor and the machine during hitching In case of neglige...

Page 34: ...ed too much see the instructions that come with the PTO drive shaft Dependent on the length of the top link either the front or the rear hole in the hitch frame can be used Top link and draft links mu...

Page 35: ...the support jack fully upwards Install the spring clip Couple the PTO drive shaft Check the length of PTO drive shaft before coupling PTO drive shaft see page 74 Make sure that the PTO of the tractor...

Page 36: ...c oil pressure of 210 bar 3045 psi may never be exceeded A higher hydraulic oil pressure can damage the machine Switch off the tractor and secure it Never work at a running machine make sure that All...

Page 37: ...for some minutes Check the components for operating correctly Check for unusual noises Switch off the tractor hydraulics Switch off the PTO Switch off the tractor engine and remove the ignition key Ti...

Page 38: ...l damages and fatal injuries can occur Make sure the machine is clean before road transportation Before transportation by road make sure that the machine is clear and clean from heavy dirt remaining c...

Page 39: ...ons are alllowed to be transported at the machine Riding on the machine is hazardous and strictly prohibited Do not compress the PTO drive shaft During operation or transport the PTO drive shaft may n...

Page 40: ...ctor and secure it Never work at a running machine make sure that All hydraulic systems are switched off The engine is switched off The ignition key is removed The electronic systems are switched off...

Page 41: ...machine People can get grabbed by the machine Serious or deadly injuries can occur Take care for a clear view at the machine Always take care for a clear view at the machine and monitor the machine du...

Page 42: ...ke combination HAYBOB 300 2 Start position Place the machine in the start position the start position is reached when The tractor engine is running idle The machine is in the operation position The 3...

Page 43: ...ood action the speed of the PTO should be between 350 540 rpm depending on the circumstances This prevents excessive wear limits leaf losses and reduces crop pollution To limit the working angle of th...

Page 44: ...to use a higher hole Then lower machine completely and drive a little forward until distance A is maximal In this position the forward side of the rotors is nearest the ground Now operate machine at...

Page 45: ...when working around the boundary of the field the tedding width of the machine can be restricted by the deflectors 5 which can be set laterally using stays 8 Each deflector 5 also can be set into two...

Page 46: ...advantageous for better pick up and clean raking Then lower machine completely and drive a little forward until distance A is maximal In this position the forward side of the rotors is nearest the gr...

Page 47: ...led out of the swath When you place the deflectors as shown in fig the swaths are laid down close together in the first operation These swaths are easily put together afterwards Each deflector 5 also...

Page 48: ...onal equipment Tedder rake combination HAYBOB 300 Optional equipment 1 Warning sign and light set The use of warning shields is compulsory by law in some countries Use the warning shields in these cou...

Page 49: ...ly take care of all safety instructions during all maintenance and repair jobs In case of negligence of the safety instructions serious or deadly accidents can occur Searching for hydraulic oil leaks...

Page 50: ...carry out maintance and repair jobs always Unhitch the machine from the tractor if possible and prevent the machine from sliding away Disconnect the hydraulic hoses Otherwise always Switch off the PT...

Page 51: ...ays use a protective skin cream or oil resistant gloves In case skin deseases occur due to skin contact with oil or lubricants contact a doctor immediately Discard contaminated cleaning cloths Discard...

Page 52: ...direction of travel from left to right Rotation around a vertical axis As seen from top to bottom Task Explanation Grease Apply grease to the sliding surface by using a brush Lubricate One or two pre...

Page 53: ...bolts securing the rotors located under the top of the rotors Recheck regularly Tines Always ensure that these tines have been fitted correctly for example The blue marked tines on the left hand roto...

Page 54: ...ustment Inject grease in the lubrication points PTO drive shaft Check that there is grease on a new repaired machine or drive shaft Inject grease in the lubrication points in the time intervals as men...

Page 55: ...re operation and or road transport After operation At the start of each season At the end of each season before storage Every 5 years Page General Cleaning Complete machine 3 3 3 3 54 Lighting 3 3 3 3...

Page 56: ...r lost order new decals as spare parts and affix them to the machine Always clean the machine before checking the safety decals Cleaning see page 57 Check the safety decals After operation At the star...

Page 57: ...of the machine and may make the machine unsafe Material damage or serious injuries can occur Always use a suitable torque wrench to tighten bolts and nuts Always check for missing bolts and nuts inst...

Page 58: ...high pressure cleaner Use a grease gun to press grease into the lubrication point 2 Lubricate the PTO drive shaft After the first 10 operating hours Every 10 operating hours At the start of each seaso...

Page 59: ...Avoid bearings seals hydraulic parts and bolted joints from water permeation Clean also the space between the drum skirts and the skid saucers After cleaning After cleaning with a high pressure cleane...

Page 60: ...Serious injuries can occur 139884 Specific requirements for countries member of the Eurasian Economic Community EAC marking 139885 Specific requirements for countries member of the Eurasian Economic...

Page 61: ...grind or drill on the shell of the hydro pneumatic accumulator Always empty and recover the oil of the machine s gearboxes and the hydraulic circuit to entrust it to waste oil recycling companies Empt...

Page 62: ...the service department please check if you can solve the problem yourself using the information and instructions of this chapter as a guideline Always contact your dealer if The problem failure or def...

Page 63: ...facturer concerned in as much as the latter justifies such a claim This Limited Warranty does not apply to failure through normal wear and tear to damage resulting from negligence or from lack of insp...

Page 64: ...quantity of lubricants used must always be in accordance with Company specifications The safety measures mentioned in the Operator s manual and on the machine itself have been followed and all the gu...

Page 65: ...ractor unladen weight T1 kg Unladen load on tractor front axle T2 kg Empty load on tractor rear axle t kg Axle loads Tractor machine t1 kg Load on front axle Tractor machine t2 kg Load on rear axle Tr...

Page 66: ...l the required minimum front load is reached Indicate front axle calculated load value and the one indicated in the tractor operators manual T1 real M1 x a b T1 x b M2 x c d b 4 Calculation of the tot...

Page 67: ...ual Double value of the authorized capacity per tyre 2 tyres Minimum front rear ballasting kg Total weight kg d kg Load on front axle kg d kg d kg Load on rear axle kg d kg d kg The minimum ballasting...

Page 68: ...and the position of its centre of gravity d Tractor only T1 Load on front axle Tractor only T2 Load on rear axle Tractor only If the data required to calculate the total weight axle loads and minimum...

Page 69: ...Appendix Tedder rake combination HAYBOB 300 67 T Axle loads Tractor only T _____kg...

Page 70: ...tor machine Calculating the rear tool weight M2 M2 T t Calculating the distance d d b x T1 t1 M2 c If the total unit weight exceeds the tractor Gross Combined Weight Rating in accordance with the coun...

Page 71: ...respective bolt Metric thread with standard pitch Thread Class Torque value Max assembly preload Nm ft lb in lb Maxi umin 0 12 N M4 X0 7 8 8 3 26 5 4400 10 9 4 9 40 7 6500 12 9 5 1 45 1 7600 M5 X0 8 8...

Page 72: ...418 2 162000 10 9 807 595 231000 12 9 945 697 271000 M24 X3 8 8 714 526 6 188000 10 9 1017 750 1 267000 12 9 1190 877 1 313000 M27 X3 8 8 1050 774 4 246000 10 9 1496 1013 3 351000 12 9 1750 1290 7 41...

Page 73: ...300 M12X1 25 8 8 90 66 4 48000 10 9 133 98 70500 12 9 155 114 3 82500 M12X1 5 8 8 87 64 2 45500 10 9 128 94 4 66800 12 9 150 110 6 78200 M14X1 5 8 8 142 104 7 64800 10 9 209 154 1 95200 12 9 244 180 1...

Page 74: ...Thread Class Torque value Max assembly preload Nm ft lb in lb Maxi umin 0 12 N The values listed apply to dry or slightly lubricated connections Do not use galvanized plated bolts and nuts without gr...

Page 75: ...osed of in the used metal recycling system Oil and oil bearing parts All used hydraulic oils lubricants and oil bearing parts like hydraulic hoses have to be stored collected and disposed of separatel...

Page 76: ...st 5 cm 1 31 32 shorter The overlap of the profiled drive tubes shall be at least 37 cm 17 10 32 Shorten the PTO drive shaft Exactly determine the correct length of the shaft Shorten the protection tu...

Page 77: ...forms to the requirements of following European harmonized standards conforms to the requirements of the European directive 2006 42 CE Brand Brand Machine Machine Type Model Type Model Serial no Seria...

Page 78: ...N BLANCHARD SAS 24 route de Nantes F 44680 CHEMERE FRANCE KUHN HUARD SAS B P 49 F 44142 CHATEAUBRIANT CEDEX FRANCE KUHN GELDROP B V P O Box 9 5660 AA GELDROP THE NETHERLANDS KUHN NORTH AMERICA INC P O...

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