Kugelmann K-BASIC 2 Original Operating Instructions Download Page 5

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ORIGINAL OPERATING INSTRUCTIONS

General information

25.04.2019

5/54

General information

This chapter gives you information on the following:

•

Chapter

3.1 "Service information", page 5

•

Chapter

3.2 "EC Declaration of Conformity", page 6

3.1

Service information

Customer service:
Tel.:

+49 (0) 8860 / 9190-90

Fax:

+49 (0) 8860 / 9190-49

E-Mail: [email protected]

Summary of Contents for K-BASIC 2

Page 1: ...tenbach a A GERMANY www kugelmann com office kugelmann com 49 0 8860 9190 0 Kugelmann Maschinenbau is a family run Allgäu business with its main emphasis and tradition in municipal technology With passion we manufacture reliable and pioneering machines we love what we do ORIGINAL OPERATING INSTRUCTIONS Control system K BASIC 2 ...

Page 2: ...ered trademarks of the respective manufacturing companies and shall not be used commercially or otherwise Errors and omissions excepted All rights reserved No part of this manual shall be reproduced or copied in any form printing photocopying storing or distribution in electronic form without prior written consent of Kugelmann Maschinenbau e K We are constantly developing our products to offer our...

Page 3: ...Target group 7 4 2 Application 7 4 3 Conventions used 8 4 4 Change history 8 5 General description 9 5 1 Components of the control system 10 5 2 User interface 11 5 3 Control variants 13 5 4 Setup menu 14 5 5 Designated use 15 5 6 Obvious misuse 15 5 7 Wear parts 16 6 Safety instructions 17 6 1 General safety instructions 17 6 2 Commissioning 18 6 3 Use 19 6 4 Maintenance 19 6 5 Designations 21 ...

Page 4: ...rews 33 7 10 Configuration of spreading width 33 7 11 Stop of spreading disc when vehicle stops 35 7 12 Stop of spreading disc at pause 35 7 13 Electrical monitoring of spreading process 36 7 14 Rotating beacon 36 7 15 Working headlight 37 7 16 Spreading protocol 37 7 17 Boost function 38 7 18 Reset to factory settings 39 7 19 Recommissioning 40 8 Operating instructions 41 8 1 Info menu 42 8 2 Upd...

Page 5: ...General information This chapter gives you information on the following Chapter 3 1 Service information page 5 Chapter 3 2 EC Declaration of Conformity page 6 3 1 Service information Customer service Tel 49 0 8860 9190 90 Fax 49 0 8860 9190 49 E Mail service kugelmann com ...

Page 6: ...th the relevant essential health and safety requirements of the respective EC Machine Directives and the EMC Directive due to its design and construction and in the version supplied by us If the control system is modified without our consent this declaration shall cease to apply Designation Control system k basic 2 Relevant EC machinery directives DIN EN ISO 15431 16330 292 1 292 2 60204 1 12100 1...

Page 7: ... use of the control system by untrained or unauthorized persons is prohibited 4 2 Application These operating instructions contain all necessary data and information for safe operation and commissioning of the spreader Make sure that all persons responsible for operation of the control system or persons working in the immediate environment of the control system are familiar with the operating inst...

Page 8: ...tuation which in case of non observance of the safety instructions may entail death or grievous bodily harm Caution Indicates a possibly dangerous situation which in case of non observance of the safety instructions may result in minor injuries or damage to property Notice Contains useful information with respect to proper handling of the machine 4 4 Change history Date Version Modification Januar...

Page 9: ...pter gives you information on the following Chapter 5 1 Components of the control system page 10 Chapter 5 2 User interface page 11 Chapter 5 3 Control variants page 13 Chapter 5 4 Setup menu page 14 Chapter 5 5 Designated use page 15 Chapter 5 6 Obvious misuse page 15 Chapter 5 7 Wear parts page 16 ...

Page 10: ...lease see the following illustration for components of the control system Pos Part 10 Turning knob 20 Membrane keyboard 30 Side plate lh 40 Side plate rh 50 ON OFF push button 60 Housing front shell 70 Printed circuit board PCB 80 Housing rear shell 90 Fixture 100 Spherical head 110 Counternut 120 Locking nut ...

Page 11: ...t 60 Speed and spreading quantity resulting from V Sim 70 Double spreading density 80 Chute sensor 90 Electrical spreading pattern control 100 Upper LED lights up if V 10 km h is exceeded and goes out if the speed falls below V 5 km h Lower LED lights up if a drive signal has been recognized 110 Spreading operation Pause 120 USB interface for software update 130 ON OFF 140 150 Glowing permanently ...

Page 12: ... command 10 Adjustment of spreading width 20 Adjustment of spreading density 30 RS 232 plug for data protocol 40 Workshop display 50 Trigger button actuation at the front 60 Drive signal current supply 70 Coupling for slave connecting cable 80 Navigation keys actuation at the front ...

Page 13: ... vehicle Regardless of speed same spreading rate different spreading density Standstill no spreading 3 Path dependence Drive signal is detected via speedometer or a sensor with punched disk at the carrier vehicle Spreading rate proportional to speed Setting of spreading density Standstill no spreading Hinweis Drive signal at carrier vehicle Please see the operating instructions of the carrier vehi...

Page 14: ...pter 7 9 Number of screws page 33 Fine correction of spreading width see Chapter 7 10 Configuration of spreading width page 33 Stop of spreading disc in case of vehicle stop see Chapter 7 11 Stop of spreading disc when vehicle stops page 35 Stop of spreading disc in case of pause see Chapter 7 12 Stop of spreading disc at pause page 35 Electrical monitoring of spreading process see Chapter 7 13 El...

Page 15: ... reconditioning of the control system may only be carried out by trained and competent personnel To operate the equipment within the limits of its designated use please note the following These operating instructions as well as all other enclosed documentation The relevant accident prevention regulations The generally recognised rules relating to technical safety requirements and occupational heal...

Page 16: ...on 25 04 2019 16 54 5 7 Wear parts Hinweis Wear parts are Potentiometer for Spreading density Spreading width Membrane keyboard ON OFF push button Rotary control for Spreading density Spreading width Lighting Rotating beacon Working headlight Connector ...

Page 17: ... that all persons responsible for operation or maintenance of the control system are trained in the operation of the device and are familiar with the operating instructions as well as the safety information in this manual Insist on compliance with the applicable safety regulations Warning Non observance of guidelines Risk of serious injury or death Please observe the regulations relating to accide...

Page 18: ...lished by employees of the dealer the manufacturer or a representative of our works Caution Wrong polarity Danger of property damage Check the polarity prior to commissioning Caution Damaged power lines Risk of injury or property damage Damaged power lines have to be replaced immediately Caution Commissioning without making sure that the machine is in perfect technical condition Risk of injury or ...

Page 19: ...Risk of injury or property damage Please make sure that the control system complies with the regulations concerning road safety Caution Operating the spreader in the event of malfunctions Risk of injury or property damage In the event of malfunction stop the control system and switch it off Resolve the error immediately or ask a workshop 6 4 Maintenance Warning Electric shocks during maintenance w...

Page 20: ...for repair work Caution Maintenance work without necessary technical knowledge or appropriate tooling Risk of injury or property damage Only carry out maintenance work if you have the necessary expertise as well as suitable tools Caution Cleaning with high pressure cleaner Danger of property damage Cleaning of bearings plastic parts electronic parts and hydraulic lines only with low pressure Cauti...

Page 21: ...ions 25 04 2019 21 54 Caution Loose cable screw connections Danger of property damage Retighten loose bolted connections and screw connections after repair and maintenance work 6 5 Designations Marking Explanation Basis for Declaration of Conformity ...

Page 22: ...pter 7 7 Regulator adjustment page 30 Chapter 7 8 Weighing of spreading materials page 31 Chapter 7 9 Number of screws page 33 Chapter 7 10 Configuration of spreading width page 33 Chapter 7 11 Stop of spreading disc when vehicle stops page 35 Chapter 7 12 Stop of spreading disc at pause page 35 Chapter 7 13 Electrical monitoring of spreading process page 36 Chapter 7 14 Rotating beacon page 36 Ch...

Page 23: ...sic 2 40 Slave of k basic 2 control system within the spreader 1 Fit operating unit Pos 30 at appropriate place in the carrier vehicle 2 Take out drive signal and power supply from carrier vehicle Pos 20 and connect with operating unit Pos 30 Alternatively connect directly with the slave Pos 40 in the spreader 3 Plug in data cable Pos 10 at the rear of the operating unit Pos 30 Pay attention to th...

Page 24: ...tative of our works Caution Damaged power lines Risk of injury Damaged power lines have to be replaced immediately Caution Commissioning without making sure that the machine is in perfect technical condition Risk of injury or property damage Check all important parts before commissioning Check all safety related protection devices before commissioning If applicable please replace damaged parts Cau...

Page 25: ...arameters have to be configured before the control system is put into operation Navigation The dummy keys described below have to be actuated via the front buttons Trigger button Previous menu option Next menu option Start menu 1 Switch off device 2 Hold down 3 Release Finish menu Switch off device ...

Page 26: ...ee Chapter 7 2 Start finish setup menu page 25 2 Actuate 00 Regulation via spreading operation pause 01 Start Stop 02 Path dependence Hinweis This value is fixed optional and can not be modified externally 7 4 Configuration of drive signal The drive signal has to be configured before the control system is put into operation Hinweis Only possible with regulation equipment 01 and 02 see Chapter 7 3 ...

Page 27: ...swing min 4 V max 1kHz 1 Start setup menu see Chapter 7 2 Start finish setup menu page 25 2 Actuate several times 3 Depending on carrier vehicle drive either 15 km h or 30 km h 30 km h is preferable Hinweis V15 the control system is taught when the carrier vehicle drives at a speed of 15 km h V30 the control system is taught when the carrier vehicle drives at a speed of 30 km h 4 Start driving unt...

Page 28: ...art finish setup menu page 25 2 Actuate several times Example 15 km h 4 Actuate to change set simulation speed 5 10 15 20 30 7 6 Checking and setting of sensors Hinweis Prerequisites Spreader and carrier vehicle shall be in operation Make sure that hydraulic oil pressure is sufficient Caution Sensor too close to the sensor disc Danger of property damage Start measurement with sufficient safety dis...

Page 29: ...s still Successful Upper line Average optimum value 127 Lower line Left min value Right max value Sensor setting failed average too high Sensor too close Turn sensor away from the sensor disc Average too low Sensor too far away Turn sensor in direction of disc Sensor much too far away defective drive not running oil level speed too low 4 Repeat procedure for screw two chamber operation screw L scr...

Page 30: ... Characteristic curve screw at one chamber machines Characteristic curve left screw Characteristic curve right screw Hinweis Hydraulic oil performance must be consistently high Motor speed approx 2000 1 min 1 Start setup menu see Chapter 7 2 Start finish setup menu page 25 2 Actuate several times Example Characteristic curve spreading disc 3 Start stop adjustment Successful Failed 4 Repeat procedu...

Page 31: ... interface page 11 3 Start setup menu see Chapter 7 2 Start finish setup menu page 25 4 Actuate several times Example One chamber operation 5 Place a reservoir that is appropriately large under the screw conveyor outlet 6 Press and hold it pressed Top line weight theoretically spread kg Lower line Pulses For a more detailed setting we recommend to take out 20 kg 7 Weigh spreading material and comp...

Page 32: ...ough correction 1 2 3 10 x 20 imp kg Basic setting abt 2 9 Empty collecting basin and repeat step 4 8 Fine correction 10 Actuate several times 11 Fine correction by pressing Imp kg 12 Repeat step 4 7 13 If necessary repeat step 3 12 Execute procedure at both screws in case of two chamber machines ...

Page 33: ...er 7 2 Start finish setup menu page 25 2 Actuate several times Two screws One screw 3 Change by actuating 7 10 Configuration of spreading width 1 Switch on control system 2 Setting of spreading width Example 4 0 m 3 Start spreading 4 Spread until a clear spreading image can be seen on the ground 5 Finish spreading ...

Page 34: ...ing width in this example 4 0 m this difference shall be corrected as follows 1 Turn pressure regulator for rough correction 1 2 3 10 x 1 imp m 2 Repeat step 3 6 see above Fine correction 3 Switch off control system 4 Start setup menu see Chapter 7 2 Start finish setup menu page 25 5 Actuate several times 6 Fine correction by pressing Imp m ...

Page 35: ...tinues to run when vehicle stops 3 Actuate 1 spreading disc stops in case vehicle stops Hinweis Can only be activated with regulation equipment 01 and 02 see Chapter 7 3 Regulation equipment page 26 7 12 Stop of spreading disc at pause 1 Start setup menu see Chapter 7 2 Start finish setup menu page 25 2 Actuate several times 0 spreading disc continues to run in case of pause 3 Actuate 1 spreading ...

Page 36: ...finish setup menu page 25 2 Actuate several times 0 electrical monitoring of spreading process not available 3 Actuate 1 electrical monitoring of spreading process available 7 14 Rotating beacon 1 Start setup menu see Chapter 7 2 Start finish setup menu page 25 2 Actuate several times 0 Rotating beacon not available 3 Actuate 1 Rotating beacon available ...

Page 37: ... Working headlight not available 3 Actuate 1 Working headlight available 7 16 Spreading protocol By activating 1 a spreading protocol can be recorded and retrieved via the RS 232 plug see Chapter 5 2 User interface page 11 1 Start setup menu see Chapter 7 2 Start finish setup menu page 25 2 Actuate several times 0 Spreading protocol inactive 3 Actuate 1 Spreading protocol active ...

Page 38: ... This function is responsible for spreading the set amount of spreading material You can add this function as follows 1 Start setup menu see Chapter 7 2 Start finish setup menu page 25 2 Actuate several times 0 Boost function inactive 3 Actuate 1 Boost function active 4 Actuate Time of increased spreading output when starting s 5 Actuate to change the set time 0 3 2 0 s 6 Actuate Quantity of sprea...

Page 39: ...54 7 Actuate to change the spreading quantity 40 500 g 7 18 Reset to factory settings Hinweis This function resets all spreader settings to the standard settings 1 Start setup menu see Chapter 7 2 Start finish setup menu page 25 2 Actuate several times 3 Actuate ...

Page 40: ...r 7 1 Wiring diagram page 23 2 Recommissioning at a new or different carrier vehicle The operating unit has to be remounted in the carrier vehicle and all cables have to be connected see Chapter 7 1 Wiring diagram page 23 The setup has to be initialized again see Chapter 7 2 Start finish setup menu page 25 7 17 Boost function page 38 Caution Damaged power lines Risk of injury Damaged power lines h...

Page 41: ...structions 25 04 2019 41 54 8 Operating instructions This chapter gives you information on the following Chapter 8 1 Info menu page 42 Chapter 8 2 Update page 44 Chapter 8 3 Error codes page 45 Chapter 8 4 Requirements for carrier vehicle page 49 ...

Page 42: ...sion Master Software version Slave See Chapter 8 3 Error codes page 45 See Chapter 7 3 Regulation equipment page 26 See Chapter 7 9 Number of screws page 33 Bottom left set spreading width m Top right frequency Hz Bottom right feedback Bottom left set spreading rate of screw Top right frequency Hz Bottom right feedback ...

Page 43: ...cy Hz Bottom right feedback Bottom left set spreading rate of rh screw Top right frequency Hz Bottom right feedback Set simulation speed see Chapter 7 5 Simulation speed page 28 See Chapter 7 7 Regulator adjustment page 30 Pulses per kg of spreading material Pulses per meter of spreading width Serial number Master Serial number Slave ...

Page 44: ... ORIGINAL OPERATING INSTRUCTIONS Operating instructions 25 04 2019 44 54 8 2 Update 1 switch off 2 Hold down 3 or Scroll menu 4 Plug in USB stick 5 Hold down 6 7 Update begins ...

Page 45: ... low 253 Input voltage too low 254 Vehicle voltage below 8 2 V 255 Vehicle voltage below 12 V 256 Vehicle voltage too low 257 Chute above 272 Disc valve short circuit 273 Lh screw valve short circuit 274 Rh screw valve short circuit 275 Brine pump valve short circuit 276 Reversing short circuit 277 Load Sensing valve short circuit 288 Disc valve cable break 289 Lh screw valve cable break 290 Rh sc...

Page 46: ...le break 324 Reversing sensor cable break 325 Load Sensing sensor cable break 336 Disc under supply 337 Lh screw under supply 338 Rh screw under supply 339 Brine pump under supply 352 Disc standstill 353 Lh screw standstill 354 Rh screw standstill 355 Brine pump standstill 368 Disc oversupply 369 Lh screw oversupply 370 Rh screw oversupply 371 Brine pump oversupply 384 Rotating beacon short circui...

Page 47: ...sor 451 Cable break sensor electrical spreading pattern control 452 Sensor 11 cable break 453 Sensor 12 cable break 454 Sensor 13 cable break 455 Sensor 14 cable break 464 Short circuit temperature sensor 465 Cable break temperature sensor 480 Start error motor unit 481 Motor unit has stopped 482 Motor unit could not be stopped 600 Date time not correctly set 601 Loss of connection to spreader 435...

Page 48: ... ORIGINAL OPERATING INSTRUCTIONS Operating instructions 25 04 2019 48 54 Error 4432 Speed too high 4433 No speed signal ...

Page 49: ...u information on the requirements for the carrier vehicle for optimum functionality of the control system Supply voltage 10 30 V Speed signal 5 200 Imp m Air humidity 20 80 If no speed signal or an insufficient speed signal is available at the carrier vehicle it is possible to fix a sensor disc provided by us at the carrier vehicle ...

Page 50: ...cessary precautions that have to be taken when putting the control system into stock Hinweis Always store the control system in a dry frost free and salt free area Protect the control system against direct sunlight Store the control system at a dust protected place if necessary in an appropriate bag ...

Page 51: ...IGINAL OPERATING INSTRUCTIONS Technical Data 25 04 2019 51 54 10 Technical Data Supply voltage 10 30 V Internal operating voltage 12 V Power input max 10 A Spreading width 1 7 m Spreading density 5 200 g m ...

Page 52: ...04 2019 52 54 11 Disconnecting the system The control system must be disposed of in accordance with local or state regulations Dispose of electrical and electronic waste at the collection points provided for this purpose Kugelmann also takes care of the disposal ...

Page 53: ...rd party products not produced at the works of Kugelmann However we assign our claims against the supplier to the customer No warranty will be given for machines purchased second hand or used and modified or converted machines Hinweis Please make sure that you fill in your warranty card and send it back to the manufacturer immediately Claims have to be notified with a warranty claim in writing aft...

Page 54: ... A GERMANY www kugelmann com office kugelmann com 49 0 8860 9190 0 Kugelmann Maschinenbau is a family run Allgäu business with its main emphasis and tradition in municipal technology With passion we manufacture reliable and pioneering machines we love what we do ...

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