KUDOS HYCP-4413 Safe Operation & Maintenance Instructions Download Page 13 | Manualshive

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Hydraulic Crimping Tools

14

KuDos Mechanical

Parts Guide

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Summary of Contents for HYCP-4413

Page 1: ...d Hydraulic Crimper Tool HYCP 4413 ATTENTION SAFE OPERATION MAINTENANCE INSTRUCTIONS MUST BE FOLLOWED KuDos hydraulic crimper tools are carefully inspected for quality and tested for safety We meet ISO 9001 2015 ISO 14001 2015 IECQ QC 080001 OHSAS 18001 2007 UVDB ...

Page 2: ...es when operating this product Projectiles or hydraulic fluid under pressure can cause serious injuries This product is NOT an insulator Use protective equipment when working near power lines ATTENTION Read all instructions and warnings carefully Follow all safety precautions to avoid injury or damage to property Only crimp terminals and sleeves that fit the tool specifications DO NOT attempt to c...

Page 3: ...es and injuries caused by improper use of this product are NOTincludedinourwarranty Wewouldliketoremindyoutowork safely and to keep this manual on hand Table of Contents Safety Warnings 2 Table of Contents 3 Safety Instructions 4 Product Description 5 Operation Instructions 6 Die Sets 8 Compression Diagrams 9 Hydraulic Fluid Maintenance 10 Maintenance 11 Troubleshooting 12 Limited Lifetime Warrant...

Page 4: ...your bal ance and do not reach while oper ating hydraulic tools TOOL USE AND CARE 1 Do not use this tool if there are any abnormalities or damage to any of its components 2 Keep out of the reach of children All users should be familiar with its use before operating 3 Inspect the tool before and after every use Do not use this tool if it is damaged in any way 4 Personal injury can be caused by oper...

Page 5: ...d Adjustable pressure relief valve for overload protection Two stage system with automatic low high pressure conversion for rapid slow advance Durable lightweight fiberglass handles Accessories KuDos plastic tool case Die sets sold separately Max compression 40mm copper lugs Accepts all dies used by Alcoa Burndy T B Klauke Cembre and Blackburn 12 toncompressors Die sizes available CU 16 25 35 50 7...

Page 6: ... will depress the release valve stem to fully retract the piston 2 Place the upper die by pulling up the spring pin and pushing the die into the opening of the die seat along thegroove 3 To place the lower die push down the die release button on the piston and slide the die onto the die seat along its groove 4 Position the cable and fitting into the C head opening Pump the moving handle back and f...

Page 7: ... pressure will convert to a slow motion with high pressure once the upper and lower dies press together 7 The operation will be complete when the hydraulic pressure reaches 700 bar and the relief valve activates There is an audible click as the pressure is relieved 8 Turn the moving handle clockwise and press the handles together to return the piston to start position 9 Follow connector specificat...

Page 8: ...0 20 10 8 70 15 00 CU 185 22 33 9 67 14 00 CU 240 25 43 11 01 13 00 CU 300 28 44 12 32 11 20 CU 400 30 00 14 55 11 50 Die No A B C CU 8 14 7 40 3 50 8 00 CU 22 8 80 4 30 10 00 CU 38 11 50 5 40 11 50 CU 60 70 13 40 6 00 15 00 CU 80 15 00 6 75 18 00 CU 100 18 00 8 00 15 00 CU 150 180 21 00 9 10 13 00 CU 200 28 44 12 32 11 20 CU 325 30 00 14 56 11 50 Die Sets 1 HEX DIES FOR COPPER LUGS 2 HEX DIES FOR...

Page 9: ...HydraulicCrimpingTools 9 KuDos Mechanical Compression Diagrams 1 SLEEVE FITTINGS Direction of Compression Single sided Outward 2 TERMINAL FITTINGS Direction of Compression Outward ...

Page 10: ... from the body then remove the reservoir bung cap 3 Pump the moving handle a few times to advance the ram 4 Press the release lever to release the pressure in the hydraulic circuit until the ram is fully retracted and the oil has returned completely into the reservoir 5 Repeat the process several times to assure that all air bubbles are ejected 6 Close therubber reservoir and insert thefiller cap ...

Page 11: ...metal chips Use a lubricant to clean the tool when necessary Routine application of rust preventive oil to the product is needed Avoid bringing the tool into contact with water or solvents DO NOT let the tool drop to the ground or into the carry ing case to avoid damage to internal parts or to the plastic case DO NOT keep this product in places with high tempera tures high humidity or direct sunli...

Page 12: ...raulic fluid Follow steps on page 10 to add fluid 4 The cylinder piston might be deformed after crimping an off center fitting or from the tool being used in a manner for which it was not intended 1 Clean the moving handle to remove impedi ments 2 Pressure can be released by pressing down the release lever manually 3 Torsional spring is stuck Contact your KuDos service representatives 1 There is a...

Page 13: ...HydraulicCrimpingTools 14 KuDos Mechanical Parts Guide ...

Page 14: ...1 67 Oil Reservoir Cap 1 19 Spring 1 68 Stop Collar 1 20 Spring 1 69 Spring Pin 1 21 Spring Seat 1 70 Body Handle 1 22 Circlip 1 71 Insulation Tube 1 23 Hydraulic Cylinder 1 72 Tool Handle Grip 1 24 Set Screw 2 73 Handle Insulator Cover 1 25 Spring 2 74 Circlip 2 26 Steel Ball 2 75 Bushing 4 27 Spring 1 76 Spring Pin 1 28 Steel Ball 1 77 Hinge Pin 1 29 Spring Pin 1 78 Arresting Pin 1 30 Steel Ball...

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