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• Check the levers, pedals, and mechanical parts for

correct  adjustments  and  wear.  Replace  worn  or
damaged  parts  immediately.  Check  the  nuts  and
bolts regularly for correct torque.

• Keep  your  machine  clean.  Heavy  soiling,  grease,

dust,  and  grass  can  cause  fires,  accidents,  or
injuries.

• Before starting the machine, be absolutely sure that

the  machine  has  been  filled  with  fuel,  lubricated,
greased, 

and 

undergone 

all 

necessary

maintenance.

• Do not modify the machine, otherwise it could lead

to unforeseen safety problems.

• Make  sure  that  the  attachments,  particularly  those

utilizing  quick-hitch,  are  securely  mounted.  Use
only attachments authorized by KUBOTA.

2. Precautions of ROPS and FOPS

Know  your  equipment  and  its  limitations.  Read  and
understand  this  entire  manual  before  starting  and
operating the machine with the ROPS and FOPS.

• For  your  safety,  KUBOTA  installs  a  ROPS  (roll-

over-protective-structure)  and  a  FOPS  (falling-
objects-protective-structure)  with  a  seat  belt.
Always  use  the  seat  belt  when  the  machine  is
equipped with the ROPS or the FOPS. Combination
of  the  seat  belt  and  the  ROPS  or  the  FOPS  will
reduce  the  risk  of  personal  injury  or  death  if  the
machine is upset.
Do  not  modify  structural  members  of  the  ROPS  or
FOPS  by  welding,  drilling,  bending,  grinding,  or
cutting, as this may weaken the structure.

If  any  component  is  damaged,  replace  it.  Do  not
repair the component.
If  the  ROPS  or  FOPS  is  loosened  or  removed  for
any reason, make sure that all parts are reinstalled
correctly. Tighten mounting bolts to proper torque.

• The  ROPS  and  the  FOPS  structure  complies  with

ISO 3471, ISO 3449, and OSHA regulations.

PRECAUTIONS FOR

OPERATING THE MACHINE

• Mount  and  dismount  the  machine  safely.  Always

face  the  machine.  Always  use  handrails  and
available steps and keep yourself well balanced.
Do  not  grab  or  hold  any  of  the  control  levers  and
switches.  Do  not  jump  on  or  off  the  machine,
whether stationary or in motion.

• Start  and  control  the  machine  only  from  the

operator's seat. The operator should not lean out of
his or her seat when the engine is running.

• Before  starting  the  engine,  make  sure  that  the

armrests  are  in  the  raised  position,  the  control
levers are in their neutral position, and the seat belt
is fastened correctly.

• Always  thoroughly  check  the  surrounding  area  for

any  possible  conditions  that  could  create  a
dangerous situation.

– Make sure that you read the operator's manual

to  thoroughly  understand  the  operating
conditions and limitations of the machine.

– To  avoid  damage  and  to  prevent  accidents,

always  use  the  buddy  system  and  have  the
other  person,  check  for  clearances  and  other
possible  dangers  that  may  be  obstructed  from
view.

– Never  allow  people  to  approach  the  vicinity  of

the turning radius of the machine.

– Be  cognizant  of  blind  spots  to  the  rear  and

always check behind you before backing up.

• Only operate the machine in well-ventilated area to

avoid  poisoning  from  carbon  monoxide,  an
odorless, colorless gas that is deadly.

• Never  remove  any  of  the  safety  features  on  the

machine.

– Make  sure  that  all  safety  features,  including

guards,  protective  devices,  doors,  and  cabin
are functioning normally, properly secured, and
in good condition.
Repair  and  replace  any  lost  or  damaged
protective features.

– Carefully read the operator's manual in order to

understand  the  proper  use  of  safety  features

SAFE OPERATION

8

SVL65-2

Summary of Contents for SVL65-2

Page 1: ...sia KUBOTA MALAYSIA SDN BHD No 3 Jalan Sepadu 25 123 Taman Perindustrian Axis Seksyen 25 40400 Shah Alam Selan or Darul Ehsan Malaysia Telephone 60 3 736 1388 Philippines KUBOTA PHILIPPINES INC 232 Qu...

Page 2: ...ion Diesel Oxidation Catalyst Diesel Particulate Filter Exhaust Gas Re circulation European Standard Falling Objects Protective Structure International Organization for Standardization Japanese Indust...

Page 3: ...perature Hydraulic Lock Hydraulic Unlock AUX Hydraulics High Flow AUX Hold AUX Electrical Power Fuel Diesel Fuel Slow Speed Indicator Fast Speed Indicator Battery Charge DPF Standby Regeneration Engin...

Page 4: ...t will give you long satisfactory service To obtain the best use of your machine please read this manual carefully It will help you become familiar with the operation of the machine and contains many...

Page 5: ...ticulate filter DPF regeneration indicator 34 13 Engine rev up indicator 34 14 Air cleaning warning indicator 35 SWITCHES 36 1 Starter switch 37 2 Parking brake switch 37 3 Hydraulic unlock switch 37...

Page 6: ...auxiliary battery 55 OPERATION OF THE MACHINE 56 1 Running in of the machine 56 2 Start of the machine 56 2 1 Adjusting the operator s seat 56 2 2 How to use the seat belt 57 2 3 How to use the armres...

Page 7: ...or washing whole machine 90 11 Draining the water separator 90 12 Checking the evacuator valve 90 13 Checking the DPF diesel particulate filter muffler 90 14 Checking the washer liquid 91 15 Checking...

Page 8: ...ferential pressure sensor and piping for gas leak 105 7 Checking the diesel particulate filter DPF exhaust gas temperature sensor 105 8 Checking the EGR piping for gas leak 105 9 Checking the antifros...

Page 9: ...LONG STORAGE 123 STORING THE MACHINE FOR A LONGER PERIOD OF TIME 123 OPERATING THE MACHINE AFTER STORING FOR A LONG PERIOD OF TIME 123 1 Periodic replacement of important component parts 123 RECOMMEND...

Page 10: ...6 SVL65 2...

Page 11: ...ully before using the machine or when attachments are being connected To avoid any danger of electrocution never operate the machine near power lines before confirming the power is off and all local a...

Page 12: ...th ISO 3471 ISO 3449 and OSHA regulations PRECAUTIONS FOR OPERATING THE MACHINE Mount and dismount the machine safely Always face the machine Always use handrails and available steps and keep yourself...

Page 13: ...les Remain alert for trees wires and other obstructions Avoid any sudden movements while moving and operating the machine such as stopping starting or turning Do not raise the armrests while the machi...

Page 14: ...s no safety features for such circumstances Never operate in conjunction with a crane or other device which could cause serious injury 1 Safety for children Tragedy can occur if the operator is not al...

Page 15: ...t system the radiator and the hydraulic system Turn off the engine at all times when filling with fuel Avoid spilling and over filling of fuel Do not smoke while refueling or using the battery Keep sp...

Page 16: ...of lighting when working on inspecting or using fuel oil coolant battery fluid and so on If you do not use the explosion proof lighting or if it should break it can ignite and cause fire injury or dea...

Page 17: ...ift arm stopper Always secure the rear door after opening it Avoid opening the rear door when the machine is on an incline or in strong winds Precaution on tilting the cabin Do not raise or lower the...

Page 18: ...n pipes and muffler and for loose or missing bolts nuts and clamps If you find any exhaust leaks or fractured parts repair it completely prior to operation Always keep a multipurpose fire extinguisher...

Page 19: ...avoid the possibility of battery explosion do not use or charge the refillable type battery if the fluid level is below the lower lower limit level mark Check the fluid level regularly and add distil...

Page 20: ...SAFETY LABELS SAFE OPERATION 16 SVL65 2...

Page 21: ...SAFE OPERATION SVL65 2 17...

Page 22: ...SAFE OPERATION 18 SVL65 2...

Page 23: ...SAFE OPERATION SVL65 2 19...

Page 24: ...SAFE OPERATION 20 SVL65 2...

Page 25: ...SAFE OPERATION SVL65 2 21...

Page 26: ...SAFE OPERATION 22 SVL65 2...

Page 27: ...r missing safety labels with new safety labels from your KUBOTA dealer If a component with safety label s affixed is replaced with new part make sure that new safety label s is are attached in the sam...

Page 28: ...24 SVL65 2...

Page 29: ...tion number of the machine and the serial number of the engine Note the product identification number of the machine and the serial number of the engine right away in the supplied lines Machine Produc...

Page 30: ...her KUBOTA Corporation nor its affiliated companies provide warranty for any product which is re sold or retailed in any country other than the country for which the product s were designed or manufac...

Page 31: ...idling speed 1250 rpm Performance Rated operating capacity 953 kg Tipping load 2722 kg Breakout force Bucket 2093 kg Lift arm 1935 kg Travel speed Fast 11 5 km h Slow 7 8 km h Ground pressure With ope...

Page 32: ...ylinder 3 Armrest 4 Front working light 5 Cab open cab and closed cab 6 AUX supply port 7 Drive motor 8 Rubber track A Open cab model B Closed cab model C High Flow model 9 Lift arm stopper 10 Fuel ta...

Page 33: ...11 Rear idler 12 Track roller 13 Front idler 14 Lift arm cylinder 15 Rear working light 16 Hydraulic tank cap 17 Lift arm MACHINE PARTS SVL65 2 29...

Page 34: ...r 9 DPF regeneration indicator 10 Engine oil pressure indicator 11 Battery charge warning light 12 Master warning light 13 Engine rev up indicator 14 Fuel gauge indicator and Low fuel warning light 15...

Page 35: ...s below the prescribed level the low fuel warning light will flash If the low fuel warning light should flash during operation of the machine refuel as soon as possible 1 Low fuel warning light 3 Cool...

Page 36: ...engine and check the following points Low coolant level or leak Tension of the V belt Deposits of mud dust or chaff blocking the radiator or screen Leak of the hydraulic oil 4 Glow plug indicator The...

Page 37: ...o failure of the lubricating system with the engine running When the starter key is turned in RUN position with the engine off the engine oil pressure indicator lights up When the engine starts the en...

Page 38: ...ur after an hour of operation of the machine regardless of the engine rpm 1 Hour meter 12 Diesel particulate filter DPF regeneration indicator As PM particulate matter build up inside the DPF the DPF...

Page 39: ...nt panel will light up If this should happen at high engine rpm stop the engine and clean the air cleaner element See Checking the air cleaner element on page 94 Cleaning the air cleaner element on pa...

Page 40: ...ch left 9 AUX hold switch right 10 Float switch 11 AUX electrical mode change switch Multi function model only 12 Hydraulic quick hitch switch hydraulic quick hitch model only 13 Wiper washer switch c...

Page 41: ...switch is pressed onto the marked side the right side the parking brake is applied and the mark on the instrument panel lights on 2 When the switch is pressed onto the left side the parking brake is...

Page 42: ...ravel speed switch 2 Speed indicator light NOTE When activating the travel speed switch press it completely The travel speed switch is operative only when the travel system is unlocked Each time the t...

Page 43: ...neration cycle to be disabled 1 When pressing the inhibit DPF regeneration switch once the automatic mode turns off 2 When pressing the inhibit DPF regeneration switch once again the automatic mode re...

Page 44: ...flow attachment can be properly used in the high flow mode of this machine 1 Press the side of the AUX port switch 2 Then press and hold the side of the AUX port switch for 3 seconds The AUX hydrauli...

Page 45: ...nlocked the AUX electrical control switch serves to feed electrical power to attachments 1 AUX electrical control switch 2 AUX electrical control switch Multi Function model only NOTE Using the AUX el...

Page 46: ...hydraulic quick switch to the lock mark the hydraulic quick hitch get locked After cylinder is moved to locked position always check to be sure both pins are engaged to the attachment 2 By moving the...

Page 47: ...ELECTRICAL OUTLET 1 Left control traveling lever 2 Right control front operating lever 3 Armrest 4 Seat 5 Engine speed control dial 6 Electrical outlet 7 Accelerator pedal CONTROL PEDALS LEVERS AND EL...

Page 48: ...h on the hydraulic unlock switch and make sure that the hydraulic lock indicator on the instrument panel goes out 6 Move the right control lever front operating lever slowly and make sure that the lif...

Page 49: ...ver until the lift arms come up to your eye level 3 Stop the engine 4 Slide the operator s seat all the way backward 5 Remove the rubber cap 6 Push the lever to make sure that the lift arms descend 7...

Page 50: ...rohibited unnecessary idling Generally speaking the lower the engine rpm is the lower the exhaust gas temperature is It is more difficult to burn PM particulate matter in the DPF at low rpm With this...

Page 51: ...5 DPF temperature above 250 Engine rpm above 1200 rpm The DPF regeneration usually takes about the following times DPF regeneration time 15 minutes to 20 minutes The DPF regeneration time depends howe...

Page 52: ...g in a dusty condition keep the inlet selector knob at the fresh air inlet position Keeping the inlet selector knob at the fresh air inlet position increases the pressure in the cab which helps preven...

Page 53: ...r the heater with your hand You may get burned If the window fails to defrost in extreme conditions or becomes cloudy when dehumidifying the cab remove moisture with soft cloth Never block all of the...

Page 54: ...Adjust the blower switch 1 2 and 3 and the temperature control lever to achieve the desired temperature level NOTE In summer when the heater is not used keep the temperature control lever at the cool...

Page 55: ...ne operation Wiper switch 1 Move the wiper washer switch to the wiper position when the starter key is in RUN position The wiper starts 2 Further push on the wiper washer switch to the wiper position...

Page 56: ...e 1 Before closing unlock the cab door in place by moving both lock pins to inside 2 Push the lock lever at the bottom of the cab door and slowly lower the cab door half way 1 Lock lever bottom 3 Gras...

Page 57: ...the lock and pull side cab window to open it to the rear or to the front 2 To close the side window slide it forward or backward until the lock snaps into the window frame 1 Grip OPERATION OF THE ENGI...

Page 58: ...e make sure that the armrests are in the raised position the control levers are in their neutral position and the seat belt is fastened correctly 1 Left control traveling lever 2 Right front operating...

Page 59: ...l the glow plug indicator has gone out 2 Move the starter switch to the START position to crank and start the engine 3 Release the starter switch after the engine has started The starter switch will a...

Page 60: ...50 working hours Let the engine warm up sufficiently in the cold season Do not let the engine rev up more than necessary Oil change in the run in stage The lubrication oil plays a specific and import...

Page 61: ...ons 2 Adjust the seat to the desired position after lifting the operator s seat to the highest position in case lowering the operator s seat Tilt adjustment 1 Pull the backrest tilt adjust lever in th...

Page 62: ...e disengage the hydraulic lock so that the hydraulic controls are activated If the armrests are raised and then lowered during the operation you must disengage the hydraulic lock so that the hydraulic...

Page 63: ...ON To avoid personal injury Before changing direction of the the machine beware of people in the work area Make sure that the bucket or attachment is lowered on the ground 4 1 How to use pivot turn To...

Page 64: ...l lever traveling lever A Tilt B Right 5 Operating the lift arms WARNING To avoid personal injury or death Do not exceed the rated operating capacity of the unit If loads exceed the rated operating ca...

Page 65: ...ry or death Never work on a machine with the lift arms up unless the lift arms are secured by an approved lift arm stopper The lift arm stopper prevents the lift arms from falling when servicing the m...

Page 66: ...operator s seat with the seat belt fastened 2 Start the engine 3 Set the parking brake switch to the parking position 4 Slowly raise the lift arms to the maximum height 5 Stop the engine 6 Ask the se...

Page 67: ...1 Tilt the right control lever front operating lever to the right 1 Right control lever front op erating lever A Tilt B Dump NOTE To stop the bucket operation return the right control lever front ope...

Page 68: ...emale coupler large A High Flow model IMPORTANT Use long enough hoses when connecting the attachment Otherwise the couplers could be damaged due to the frequent side load and impact to them during wor...

Page 69: ...male port NOTE The oil flow rate responds to the tilt of the AUX port variable switch Press the AUX hold switch and the oil continues to flow at its highest flow rate To interrupt the oil flow press A...

Page 70: ...port D E Pin port E F Pin port F G Pin port G H Pin port H J Pin port J K Pin port K 14 pin coupler harness connection chart Ref no Pin port Remarks B GND 1 C AUX 1st func 2 D AUX 1st func 3 E AUX 2nd...

Page 71: ...ce when attaching and detaching them from the quick hitch Attaching attachments 1 To mount an attachment pull the levers of the quick hitch lock pins to the unlocked position Pull the quick hitch leve...

Page 72: ...g different attachments visually inspect for broken or damaged pins If broken or damaged pins are found replace them before using Use of broken pins may result in detachment or deformation causing los...

Page 73: ...ts 1 Push the hydraulic quick hitch switch in the unlocked position and hold it to make sure that the quick hitch levers are up unlocked position 1 Hydraulic quick hitch switch A Unlock position B Loc...

Page 74: ...er contacts the ear plate at the points B The pin protrudes through the slot 9 When pushing the quick hitch levers into the locked position visually verify that the lock pins protrude through the slot...

Page 75: ...can damage the bucket or the lift arms Avoid hitting the bucket against rocks or similar solid material which will damage the bucket or the bucket cylinder Never fully extend cylinders to perform an...

Page 76: ...of a hill 15 degrees Whenever traveling on an incline be careful of the possibility of sliding sideways or rolling over Never travel down an incline in reverse Never approach an incline horizontally o...

Page 77: ...rt material or operate the machine in the following places mud broken stone jagged or unstable base rock iron beams iron scrapes iron sheets and so on Navigating turning and moving the machine over sh...

Page 78: ...load can cause severe injury or death The use of a hook with a safety latch or other master link device does not preclude inadvertent detachment of a slack sling load from the hook or master link Visu...

Page 79: ...er at other side Connect both hooks to the front master link and connect the master link to the hoist hook as shown in Fig 4 At the rear of the machine use the following chain length Chain length 3 58...

Page 80: ...8 84 m Rear lifting chain 3 3 58 m 4 Before lifting the machine locate the hoist hook at the point which is shown in Fig 5 and Fig 6 IMPORTANT Never put yourself around the machine when it is lifted...

Page 81: ...truck or trailer with an underrated capacity can cause unpredictable handling and loss of control Always comply with government transportation laws and regulations 1 Apply the parking brakes on the t...

Page 82: ...wn location of the machine to tie down points of the truck or trailer maintain proper angles to provide lateral and downward securement 13 When using alternate or standard tie down points be sure to a...

Page 83: ...ocess and assist when towed using the machine movement in the direction of towing Keep the parking brake released while towing 3 Tow slowly at a walking pace with recovery machine and towed machine av...

Page 84: ...check Daily check every 10 hrs 87 change every 2 years 105 2 Fuel check Daily check every 10 hrs 87 3 Engine oil check Daily check every 10 hrs 87 change every 250 hrs 99 4 Hydraulic oil check Daily c...

Page 85: ...1 year 105 3 40 Condition of DPF muffler check every 1 year 105 3 41 DPF differential pressure sensor and piping for gas leak check every 1 year 105 3 42 DPF exhaust gas temperature sensor check ever...

Page 86: ...firmly to the locked position When opening and closing the rear door be careful not to get your hands or other parts of your body caught Opening 1 Pull the lever and open the rear door 2 Insert the pi...

Page 87: ...sed air 1 Remove the four bolts and detach the radiator and the oil cooler tilt stopper 1 Bolts 2 Radiator and oil cooler tilt stopper 3 Radiator and oil cooler A Pull backward B Tilt down a At first...

Page 88: ...slowly to the ground and stop the engine before raising or lowering the cab When tilting the cab up support it firmly with the stopper pin to prevent it from falling Do not enter beneath the cab while...

Page 89: ...per pin 2 Support the cab and release the latching mechanism 1 Latching mechanism A Release 3 Lower the cab slowly all the way down 4 Tighten the lock bolts with correct tightening torque and reinsert...

Page 90: ...HECKS For your own safety and to assure the long life of your machine carry out a careful check before each operation 1 Daily check items before starting the machine In order to avoid damage it is imp...

Page 91: ...temperatures use the proper diesel fuel as follows Temperatures Diesel fuel Over 5 No 2 D diesel fuel Under 5 No 1 D diesel fuel Make sure that the fuel tank will not run empty Air will enter the fuel...

Page 92: ...el WARNING To avoid personal injury or death Stop the engine and remove the key before checking the oil level IMPORTANT Before filling oil wipe away all sand and dust from around the oil port Make sur...

Page 93: ...the rubber hoses for damage and replace them if they are cracked or old Check if the hose clamps are tight enough 1 Radiator and oil cooler IMPORTANT Keep the fins and ribs of the radiator and oil coo...

Page 94: ...e so that no fuel can run out 3 Then loosen the drain plug and let out water until the float drops down to the bottom 4 Finally tighten the drain plug and turn the shutoff valve back to its original p...

Page 95: ...levels WARNING To avoid personal injury or death Never remove the vent caps while the engine is running Keep electrolyte away from eyes hands and clothes If you are spattered with electrolyte wash it...

Page 96: ...sitive terminal and the negative to the negative then recharge in the standard fashion A boost charge is only for emergencies The boost charge will partially charge the battery at a high rate and in a...

Page 97: ...not smoke during inspection 1 Open the cover 2 Open the drain plug 3 Drain the water from the fuel tank 1 Cover 2 Drain plug 2 Checking the track tension WARNING To avoid personal injury or death Whe...

Page 98: ...hout the air cleaner Once every 250 hours or after every sixth cleaning whichever comes first replace the air cleaner elements Do not remove the inner element If removed replace it with new one See Re...

Page 99: ...eplace the air cleaner element Do not tap clean the element The element may get deformed which may adversely affect the air cleaner performance 5 Cleaning the evacuator valve WARNING To avoid personal...

Page 100: ...nes and hose clamps are tightened and not damaged 2 If hoses and clamps are found worn or damaged replace or repair them at once 1 Fuel lines 2 Hose 3 Hose clamps 3 Checking and adjusting the V belt t...

Page 101: ...le with the following force Pressing force Approx 50 N to 60 N The belt tension is correct if it deflects the following length Belt deflection A About 7 mm to 9 mm 2 If the belt tension is not correct...

Page 102: ...ne hood 2 Remove the dust cover 3 Remove and replace the outer element and the inner element with new them When reassembling install the dust cover so that its top indicating mark arrow faces up wards...

Page 103: ...used next time Attach the filter and the cover as the following illustration 1 Inner air filter 2 Cover 3 Thumbscrew 8 Checking the air conditioner condenser 1 Check the air conditioner condenser to b...

Page 104: ...oil to the specified level e Let the engine run for approx five min and make sure that the low fuel warning light does not light up The engine oil level is reduced by the amount of the filter capacity...

Page 105: ...ill be reduced and the DPF longevity will be shorter than expected 1 Tilt the radiator 2 Remove the fuel filter cartridge with the filter wrench 3 Apply a small amount of fuel on the gasket of the rep...

Page 106: ...ee Tilting up the cab on page 84 for detail 2 Open the cap of the filter cover 3 Remove the breather filter and replace with the new one 4 Tighten the cap of the filter cover 1 Breather filter 6 Repla...

Page 107: ...l the hydraulic oil again up to the center of the gauge Hydraulic oil volumes Hydraulic tank 20 L Whole oil volumes 48 L 13 Tighten the oil filling plug 2 Hydraulic oil check with the hydraulic hammer...

Page 108: ...r element and new gasket 4 Tighten the cover until a cover comes in contact with body 1 Oil separator 1 Body 2 Oil separator element 3 Gasket 4 Cover 3 Checking the EGR cooler Consult your local KUBOT...

Page 109: ...ng the boost sensor and the AFS 5 Checking the condition of the diesel particulate filter DPF muffler Consult your local KUBOTA dealer for checking the condition of the DPF muffler 6 Checking the dies...

Page 110: ...ank is equipped disconnect the line from the tank floor and then open the drain shutoff valve 3 To clean rinse the radiator with water 4 Close the drain plug and fill the radiator and the recovery tan...

Page 111: ...heater with your hand You may get burned Replace air conditioner pipes and hoses every two years 1 If the hoses or pipes of the air conditioner are swollen hard or cracked replace them Consult your l...

Page 112: ...with the above points a shortage of refrigerant is possible Too short refrigerant may cause a poor performance of the air conditioner Consult your local KUBOTA dealer for servicing and replenishment...

Page 113: ...injury or death When lifting the machine itself with an attachment place the jack stands under the main frame to prevent the machine from turning over a Put the machine on the jack stand DANGER To avo...

Page 114: ...ep the tightening torque as follows Tightening torque Between 98 N m to 108 N m IMPORTANT If the seam of the track is positioned incorrectly the tracks will be tensioned too loosely and a further read...

Page 115: ...use capacities and circuits A Fuse box No Protected circuit Capacity 1 Room light Strobe light 5 A 2 Front work lights 20 A 3 Rear work lights 15 A 4 Horn 5 A 5 Instrument panel B 5 A 6 AUX electrical...

Page 116: ...ectrical outlet 4 Slow blow fuse Slow blow fuse protects the electrical circuits If the slow blow fuse is blown check the electrical circuits for trouble and then replace with a new compatible slow bl...

Page 117: ...eplacing the bolted slow blow fuse 1 Disconnect the negative cord of the battery 2 Remove the slow blow fuse case 1 Slow blow fuse case 3 Open the slow blow fuse case cap and the cover and then remove...

Page 118: ...Water temperature in red zone Overheating Flawed seal of the water pump Replace the seal of the water pump Worn or torn V belt Adjust or replace the V belt Thermostat is flawed Replace the thermostat...

Page 119: ...rive System Deviation of drive direc tion Blocked through the stones Remove the stones Track too loose or too tight Adjust the track accordingly Electric system mark appears in the instrument panel El...

Page 120: ...of the ma chine are still operative The machine is operative at the low idling rpm Move the machine to a place suited for repair Immediately contact your local dealer E 010 High speed switching sys t...

Page 121: ...nd discon nect the 24 V battery When the engine gets restarted and is running with no error code number appearing it means there is no problem If the error code number E 023 still appears immedi ately...

Page 122: ...machine with the hydraulic system locked by which the engine stops itself Restart the engine move the machine to a safe place and release the inhibit switch to start the DPF regeneration If the error...

Page 123: ...system failure Stop the engine and check the V belt If the error code number E 9119 still appears imme diately contact your local dealer E 9120 Water separator warning Stop the engine and check and dr...

Page 124: ...our local dealer E 9302 Engine fuel system leak age Check the fuel level and see if the fuel filter is clogged If the error code number E 9302 still appears imme diately contact your local dealer E 93...

Page 125: ...s specified Check the fuel level and see if the fuel filter is clogged Check to see if any air intake hose is disconnected and if the air cleaner element is clogged If the error code number E 9308 sti...

Page 126: ...nt anti freeze or long life coolant Drain the coolant completely and clean the inside of the radiator then fill with the water and anti freeze mixture The anti freeze acts as an anti corrosive it is n...

Page 127: ...ONG PERIOD OF TIME Follow the following procedures when operating the machine storing for a long period of time 1 Wipe off the grease from the hydraulic cylinder rods 2 Turn on the engine and operate...

Page 128: ...mages cracks chafing of the fuel and hydraulic hoses List of important component parts No Component parts Period 1 Fuel hose Every 2 years or 4000 hours 2 Hydraulic hose 3 Radiator hose 4 Closed breat...

Page 129: ...pirax HD80W In summer or by high ambient tempera tures SAE 90 MIL L 2105 Shell Spirax HD90 MIL L 2105C SAE 140 MIL L 2105C Shell Spirax HD140 All Season gear oil Multi purpose Shell Spirax HD80W Shell...

Page 130: ...ASTM D975 are recommended No 2 D is a distillate fuel of lower volatility for engines in industrial and heavy mobile service SAE J313 JUN87 Indicated capacities of water and oil are manufacture s esti...

Page 131: ...y 3 BDF encourages the growth of microorganisms which may cause degradation of the fuel This in turn may cause fuel line corrosion or reduce fuel filter flow earlier than expected 4 BDF inherently abs...

Page 132: ...n 1 month and B5 longer than 3 months 2 When using B6 thru B20 and storing the machine longer than 1 month drain the fuel from the tanks and replace with light mineral oil diesel fuel Subsequently run...

Page 133: ...APPENDICES MAIN DIMENSIONS OF THE MACHINE MAIN DIMENSIONS OF THE MACHINE APPENDICES SVL65 2 129...

Page 134: ...osition 30 degree H Reach at max lift and dump 886 mm I Ground clearance 233 mm J Departure angle 30 degree K Max dump angle 40 degree L Vehicle width 1657 mm 1717 mm M Width with bucket 1727 mm 1880...

Page 135: ...27 biodiesel fuel BDF 127 blower switch 49 operating 50 boost sensor checking 105 boost sensor pressure rubber piping replacing 108 breather filter replacing 102 bucket 62 bucket floating indicator 33...

Page 136: ...ecking 104 electrical outlet 43 112 electrical wiring checking and cleaning 89 emergency exit 44 engine checking and cleaning 89 operation 53 starting 54 starting with auxiliary battery 55 stopping 55...

Page 137: ...cle 77 low fuel warning light 31 lubrication point 88 M machine parts 28 main frame cleaning inside 97 discharging mud 86 maintenance checking items 11 preparing 11 maintenance intervals 80 master war...

Page 138: ...checking 104 starter switch 37 suction filter replacing 102 suction pipe downstream the AFS air flow sensor replacing 107 switches 36 T temperature control lever 49 operating 50 towing an inoperable...

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