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Kubota MX5200 Operator'S Manual Download Page 106

1. If any of the fuses should blow, replace with a new

fuse with the same capacity.

Protected circuit

Fuse No.

Capacity (A)

Protected circuit

1

10

Work light

2

10

Panel

3

5

Head light

4

5

Key stop

5

10

Brake lamp

6

5

Glow lamp

7

10

Electrical outlet

8

15

Head lamp relay (Hi)

9

15

Head lamp relay (Lo)

10

15

Hazard

11

Slow blow

fuse

Check circuit against wrong
battery connection.

4. Replacing the light bulb

Light

Capacity

Head light

60 W / 55 W

Tail light

8 W

Turn signal / hazard light (rear)

23 W

Turn signal / hazard light (front)

27 W

Instrument panel light

1.7 W

Brake stop light

23 W

Head light and rear combination lights

1. Take the bulb out of the light body and replace with

a new one.

Other lights

1. Detach the lens and replace the bulb.

5. Replacing the radiator hose (water

pipes) if required

• Consult your local KUBOTA Dealer for replacing the

radiator hose.

6. Replacing the power steering

hose if required

• Consult your local KUBOTA Dealer for replacing the

power-steering-hose.

7. Replacing the fuel hose if required

• Consult your local KUBOTA Dealer for replacing the

fuel hose.

 PERIODIC SERVICE

SERVICING AS REQUIRED

102

MX5200

Summary of Contents for MX5200

Page 1: ... Alam Selanɡor Darul Ehsan Malaysia Telephone 60 3 736 1388 Philippines KUBOTA PHILIPPINES INC 232 Quirino Hiɡhway Baesa Quezon City 1106 Philippines Telephone 63 2 422 3500 Taiwan SHIN TAIWAN AGRICULTURAL MACHINERY CO LTD 16 Fenɡpinɡ 2nd Rd Taliao Shianɡ Kaohsiunɡ 83107 Taiwan R O C Telephone 886 7 702 2333 Indonesia PT KUBOTA MACHINERY INDONESIA Tower A at EiɡhtyEiɡht Kasablanka Lantai 16 Jalan ...

Page 2: ...n in 1890 KUBOTA Corporation has grown to rank as one of the major firms in Japan To achieve this status the company has through the years diversified the range of its products and services to a remarkable extent 30 plants and 35 000 employees produce over 1 000 different items large and small All these products and all the services which accompany them however are unified by one central commitmen...

Page 3: ...Condition Engine Oil Pressure Turn Signal Diesel Preheat Glow Plugs Low Temperature Start Aid Engine stop Engine Run Engine start Power Take Off Clutch Control Off Disengaged Position Power Take Off Clutch Control On Engaged Position Differential lock Draft Control Shallow Position Draft Control Deep Position Position Control Raised Position Position Control Lowered Position 3 Point Lowering Speed...

Page 4: ...m It will give you long satisfactory service To obtain the best use of your tractor please read this manual carefully It will help you become familiar with the operation of the tractor and contains many helpful hints about tractor maintenance It is KUBOTA s policy to utilize as quickly as possible every advance in our research The immediate use of new techniques in the manufacture of products may ...

Page 5: ...d throttle lever 31 8 Brake pedals right and left 31 8 1 How to use the parking brake 31 9 Main gear shift lever Manual transmission type only 32 10 Synchro shuttle shift lever Manual transmission type only 32 11 Range gear shift lever Manual transmission type 32 12 Foot throttle Manual transmission type only 33 13 Range gear shift lever L M H HST type 33 14 Cruise control lever HST type only 33 1...

Page 6: ... and PTO shaft cap 61 3 POINT HITCH AND DRAWBAR 62 OVERVIEW OF THE 3 POINT HITCH AND DRAWBAR 62 3 POINT HITCH 63 1 Preparations for attaching the 3 point hitch implement 63 1 1 Changing the category 1 and 2 of 3 point hitch implement 63 1 2 Selecting the holes to mount the top link 63 1 3 Dealing with the drawbar 63 2 Attaching methods of 3 point hitch implement 63 2 1 Precautions for attaching an...

Page 7: ... cooler 83 7 Checking the brake pedals and the clutch pedal 84 8 Checking the gauges the meters and the Easy Checker 84 9 Checking the head light hazard light and so on 84 10 Checking the seat belt and the ROPS 84 11 Checking the movable parts 84 SERVICE EVERY 50 HOURS 85 1 Lubricating the grease fittings 85 2 Checking the engine start system Manual transmission type 85 3 Checking the engine start...

Page 8: ...ly 99 4 Checking the intake air line 99 5 Checking the power steering line 100 SERVICE EVERY 4 YEARS 100 1 Replacing the radiator hose water pipes 100 2 Replacing the power steering hose 100 3 Replacing the fuel hose 100 4 Replacing the oil cooler line HST type only 100 5 Replacing the intake air line 100 SERVICING AS REQUIRED 100 1 Bleeding the fuel system 100 2 Draining the water from the clutch...

Page 9: ...r damaged parts promptly Check the tightness of all nuts and bolts regularly For further details see SERVICE INTERVALS TABLE on page 77 Keep your tractor clean Buildups of dirt grease and trash may contribute to fires and lead to personal injury Use only implements meeting the specifications listed under IMPLEMENT LIMITATION TABLES on page 21 or implements approved by KUBOTA Use proper weights on ...

Page 10: ...e safe operation 1 Precaution for starting to operate the tractor Always sit in the operator s seat when starting the engine or operating the levers or controls Adjust the operator s seat according to Operator s seat on page 30 Never start the engine while you are standing on the ground Before starting the engine make sure that all levers including the auxiliary control levers are in their neutral...

Page 11: ...ot park your machine on a firm flat and level surface follow the following procedure 1 Park across a slope 2 Set the parking brake s 3 Lower the implements to the ground 4 Remove the starter key from the ignition 5 Lock the cab door if equipped and chock the wheels 4 Precautions for operating the tractor on slopes Slopes are a major factor related to loss of control and tip over accidents which ca...

Page 12: ...cially great when the tractor is traveling at road speeds Keep the ROPS in the UP position and wear the seat belt when driving the tractor on the road Otherwise you will not be protected in the event of a tractor roll over Do not operate an implement while the tractor is on the road Lock the 3 point hitch in the raised position When towing other equipment use a safety chain and place an SMV emblem...

Page 13: ... follow the following procedure 1 Park the tractor on a firm flat and level surface 2 Set the parking brake 3 Lower all implements to the ground 4 Place the gear shift lever in the neutral position 5 Stop the engine 6 Remove the starter key Allow the tractor time to cool off before working on or near the engine muffler radiator and so on Do not remove the radiator cap while coolant is hot When coo...

Page 14: ...s or suitable blocking beforehand Escaping hydraulic fluid under pressure obtains sufficient force to penetrate skin causing serious personal injury Before disconnecting the hydraulic lines be sure to release all residual pressure Before applying pressure to the hydraulic system make sure that all connections are tight and that all lines pipes and hoses are free of damage Hydraulic fluid escaping ...

Page 15: ...SAFETY LABELS SAFE OPERATION MX5200 11 ...

Page 16: ...SAFE OPERATION 12 MX5200 ...

Page 17: ...SAFE OPERATION MX5200 13 ...

Page 18: ...aged or missing safety labels with new labels from your local KUBOTA Dealer If a component with safety label s affixed is replaced with new part make sure that new safety label s is are attached in the same location s as the replaced component Mount new safety labels by applying on a clean dry surface and pressing any bubbles to outside edge SAFE OPERATION 14 MX5200 ...

Page 19: ...Dealer When in need of parts be prepared to give your dealer the product identification number PIN and the CAB or ROPS and the engine serial numbers Locate the PIN and serial numbers now and record them in the space provided Type PIN Serial No Tractor Engine Date of Purchase Name of Dealer To be filled in by purchaser 1 Identification plate 2 Product identification num ber 3 Engine serial number 4...

Page 20: ...t is within the warranty period 2 Scrapping the tractor and its procedure To put the tractor out of service correctly follow the local rules and regulations of the country or territory where you scrap it If there is anything which you do not understand consult your local KUBOTA Dealer SERVICING OF THE TRACTOR DEALER SERVICE 16 MX5200 ...

Page 21: ... Engine coolant L 7 0 Transmission case L 44 0 Dimensions Overall length without 3p mm 3245 Overall width min tread mm 1770 Overall height with ROPS mm 2430 Wheel base mm 1895 Min ground clearance mm 385 Tread Front mm 1325 Rear mm 1375 1490 Weight with ROPS kg 1642 1712 Traveling system Standard tire size Front 9 5 16 Rear 14 9 26 Clutch Dry type single stage Steering Hydrostatic power steering T...

Page 22: ...T Hydraulic unit Max lift force At lift points kg 1300 24in behind lift points kg 1050 System pressure MPa kgf cm2 17 7 180 PTO Rear PTO SAE 1 3 8 6 splines PTO Engine speed rpm 540 2700 1 Manufacturer s estimate SPECIFICATIONS 18 MX5200 ...

Page 23: ...ted engine rpm Forward Low 1 1 6 1 0 2 2 2 1 4 3 3 6 2 3 4 5 4 3 3 High 1 7 6 4 7 2 10 8 6 7 3 17 5 10 9 4 25 9 16 0 Reverse Low 1 1 5 0 9 2 2 1 1 3 3 3 3 2 1 4 4 9 3 1 High 1 7 0 4 3 2 9 9 6 1 3 16 1 10 0 4 23 7 14 7 The company reserves the right to change the specifications without notice TRAVELING SPEEDS TABLE MANUAL TRANSMISSION TYPE SPECIFICATIONS MX5200 19 ...

Page 24: ...ar shift lever km h At rated engine rpm mph At rated engine rpm Forward L 6 0 3 7 M 11 8 7 3 H 25 9 16 1 Reverse L 5 5 3 4 M 10 6 6 6 H 23 3 14 5 The company reserves the right to change the specifications without notice SPECIFICATIONS TRAVELING SPEEDS TABLE HST TYPE 20 MX5200 ...

Page 25: ...hers NOTE KUBOTA does not cover any malfunctions or failures of the tractor resulting from use with improper implements by the warranty MX5200 Max width of tread with farm tires Front 1325 mm Rear 1490 mm Lower link end max loading weight W0 1300 kg Actual figures Implement weight W1 and or size As in the following list Shown on the next table Max Drawbar Load W2 750 kg Max capacity of trailer loa...

Page 26: ...idth mm 1830 Max weight kg 350 Broad caster Max tank capacity L 300 Max weight kg 100 Manure spreader Max capacity kg 2000 Cultivator Max width mm 2450 Number of rows 4 Max weight kg 400 Front blade Max cutting width mm 1830 Max oil pressure MPa 17 2 Sub frame Necessary Rear blade Max cutting width mm 1830 Max oil pressure MPa 17 2 Front end loader Max lifting capacity kg 850 Max oil pressure MPa ...

Page 27: ...ne oil pressure warning indicator 55 4 Glow plug indicator 25 5 Turn signal light switch 25 6 Head light switch 24 7 Turn signal hazard light indicator 24 8 Hour meter 56 9 Tachometer 56 10 Electrical charge warning indicator 55 11 Hazard light switch 25 12 Key switch 25 13 Horn button 26 INSTRUMENT PANEL SWITCHES AND HAND CONTROLS INSTRUMENT PANEL AND CONTROLS MX5200 23 ...

Page 28: ... high Tractor lights 2 Head light OFF A Head lights are OFF B Head lights are dimmed as low beam C Head lights are on as high beam 2 Hazard light switch and turn signal light switch 1 Turn signal light switch 2 Hazard light switch 3 Turn signal hazard light in dicator A Right turn B Left turn INSTRUMENT PANEL AND CONTROLS INSTRUMENT PANEL SWITCHES AND HAND CONTROLS 24 MX5200 ...

Page 29: ...ignal without hazard light To indicate a right turn without hazard lights hazard off turn the turn signal light switch clockwise To indicate a left turn without hazard lights turn the turn signal light switch counterclockwise When the left or right turn signal is activated without the hazard lights the indicated turning light will flash and the other will be off NOTE Be sure to return the turn sig...

Page 30: ...rn button When the key switch is in the ON position and you push the horn button the horn will sound 1 Horn button A Push INSTRUMENT PANEL AND CONTROLS INSTRUMENT PANEL SWITCHES AND HAND CONTROLS 26 MX5200 ...

Page 31: ...ive lever 29 7 Range gear shift lever 32 8 Seat belt 30 9 Operator s seat 30 10 Tool box 11 Hand throttle lever 31 12 Parking brake lever 31 13 Brake pedal 31 14 Foot throttle 33 15 Position control lever 66 16 Draft control lever if equipped 66 17 Cup holder 18 Remote control valve lever if equipped 69 19 PTO clutch control switch 60 20 Remote control valve coupler if equipped 70 FOOT CONTROLS AN...

Page 32: ...eat belt 30 8 Operator s seat 30 9 Tool box 10 Hand throttle lever 31 11 Parking brake lever 31 12 Brake pedal 31 13 Speed control pedal 34 14 Position control lever 66 15 Draft control lever if equipped 66 16 Remote control valve lever if equipped 69 17 Cup holder 18 PTO clutch control switch 60 19 Remote control valve coupler if equipped 70 INSTRUMENT PANEL AND CONTROLS FOOT CONTROLS AND HAND CO...

Page 33: ...opriate care should be taken during hard braking Do not brake suddenly An accident may occur as a result of a heavy towed load shifting forward or loss of control The braking characteristics are different between 2 wheel drive and 4 wheel drive Know the difference and use carefully When driving down a slope make sure that the 4 wheel drive is engaged to increase the traction if equipped 1 Make sur...

Page 34: ...pe 1 Seat belt 6 Operator s seat WARNING To avoid personal injury or death Adjust the operator s seat only while the tractor is stopped Make sure that the operator s seat is completely secured after each adjustment Do not allow any person other than the operator to ride on the tractor Travel adjustment Pull the travel adjust lever and slide the seat backward or forward as required The operator s s...

Page 35: ...idding and loss of steering control when driving on icy wet or loose surfaces make sure that the tractor is correctly ballasted operated at reduced speed and operated with the front wheel drive engaged if equipped The braking characteristics are different between 2 wheel drive and 4 wheel drive Know the difference and use carefully When driving down a slope make sure that the 4 wheel drive is enga...

Page 36: ...Clutch pedal IMPORTANT To avoid transmission damage depress the clutch pedal and stop the tractor before shifting 1st or 2nd speeds NOTE For road travel start the tractor in a lower gear 6th and 7th and then shift to a higher gear 7th and 8th Starting in the lower gear will prolong the service life of clutch 10 Synchro shuttle shift lever Manual transmission type only Shift the synchro shuttle shi...

Page 37: ...gear shift lever L M H 2 Speed control pedal 3 Brake pedal 4 Clutch pedal A Low B Neutral position C Middle D High IMPORTANT To avoid damage of transmission and shift linkage when shifting Completely stop the tractor using the brake pedals Do not force the range gear shift lever If it is difficult to shift the range gear shift lever into L M or H from the neutral position On slopes be sure to set ...

Page 38: ...ol pedal further down in the proper forward speed The set speed will be resumed if you release the speed control pedal NOTE When you stand up from the operator s seat with the speed control pedal stepped on or the cruise control lever engaged on the engine will stop regardless of whether the tractor is moving or not The engine stop is because that the tractor is equipped with the operator presence...

Page 39: ... stepped on or the cruise control lever engaged on the engine will stop regardless of whether the tractor is moving or not The engine stop is because that the tractor is equipped with the operator presence control system OPC ELECTRICAL OUTLET An electrical outlet is supplied for use with front loader 1 Electrical outlet MAX 10 A 2 Front loader 3rd function sol enoid valve Green ELECTRICAL OUTLET I...

Page 40: ...alk around inspection Checking the engine oil level Checking the transmission oil level Checking the coolant level Cleaning the grill and radiator screen Cleaning the oil cooler HST model Checking the air cleaner evacuator valve when used in a dusty place Checking the brake pedal and clutch pedal Checking the indicators gauges and meter Checking the lights Checking wire harness Checking the seat b...

Page 41: ...ion before starting the engine See PRECAUTIONS FOR OPERATING THE TRACTOR on page 6 PRECAUTIONS FOR PARKING THE TRACTOR on page 8 and PRECAUTIONS FOR SERVICING THE TRACTOR on page 9 IMPORTANT Do not use starting fluid or ether To protect the battery and the starter make sure that the starter is not continuously turned for more than 10 seconds STARTING THE ENGINE MANUAL TRANSMISSION TYPE 1 Make sure...

Page 42: ...n the LOWEST position 1 Position control lever 2 Draft control lever if equip ped A Down 6 Set the hand throttle lever to about 1 2 way 1 Hand throttle lever 2 Foot throttle A Increase B Decrease 7 Insert the starter key into the key switch and turn it on A Preheat B Off C On D Start 8 Check the warning lamps When you turn ON the starter key engine oil pressure warning indicator 1 and electrical c...

Page 43: ...ng brake is set See To set the parking brake on page 32 if the parking brake is not set 1 Brake pedal 2 Parking brake lever A Interlock the brake pedals B Depress C Pull 2 Make sure that the fuel shutoff valve is in the open position 1 Fuel shutoff valve A Close B Open 3 Make sure that the cruise control lever is in the NEUTRAL position NOTE Depress the both brake pedals together and the cruise co...

Page 44: ...ge warning indicator 2 should come on 1 Engine oil pressure warning indicator 2 Electrical charge warning in dicator 10 Fully depress the clutch pedal 11 Turn the starter key to the START position and release it when the engine starts IMPORTANT Because of safety devices the engine will not start except when the PTO clutch control switch is placed in the OFF position the speed control pedal is plac...

Page 45: ...ls to start after keeping the starter key preheat position for 10 seconds turn off the starter key for 30 seconds Then repeat step 2 and step 3 1 Block heater if equipped A block heater is available as an option from your dealer Block heater will assist you in starting your tractor when the ambient temperature is as follows Ambient temperature Below 20 4 STOPPING THE ENGINE 1 After slowing the eng...

Page 46: ...inal of the battery to touch other parts IMPORTANT This machine is equipped with a 12 volt negative ground starting system Use only the same voltage for jump starting Use of a higher voltage source on the electrical system of the tractor could result in severe damage to the electrical system of the tractor Use only matching voltage source when jump starting in a low battery condition or a dead bat...

Page 47: ...8 Disconnect the jumper cables in the exact reverse order of attachment See the steps in order of step 6 step 5 and step 4 OPERATING THE ENGINE MX5200 43 ...

Page 48: ...cating oil is especially important in the case of a new tractor If the various parts are not broken in and are not accustomed to each other small metal grit may develop during the operation of the tractor Small metal grit may wear out or damage the parts Therefore you should take care of the lubricating oil to change a little earlier than would ordinarily be required For further details of change ...

Page 49: ...bolts and secure them with the hair pin cotters CAUTION To avoid personal injury Make sure that both set bolts are properly installed and secured with the hair pin cotters 1 Set bolt 2 Hair pin cotter 2 Raising the ROPS to upright position if equipped 1 Remove both the hair pin cotters and the set bolts 1 Set bolt 2 Hair pin cotter 2 Raise the ROPS to the upright position CAUTION To avoid personal...

Page 50: ...ut until you feel the right friction in the movement c Replace the cotter pin 1 Cotter pin 2 Nut STARTING THE TRACTOR MANUAL TRANSMISSION TYPE WARNING To avoid personal injury or death Read and understand Safe operation in the front of this manual Read and understand the safety labels located on the tractor To avoid the danger of exhaust fume poisoning do not operate the engine in a closed buildin...

Page 51: ...lt on page 30 1 Seat belt 2 Start the engine See STARTING THE ENGINE MANUAL TRANSMISSION TYPE on page 37 3 Select the positions of the light switches See Head light switch on page 24 and Hazard light switch and turn signal light switch on page 24 1 Head light switch 2 Turn signal light switch 3 Hazard light switch 4 Turn signal hazard light in dicator A Off B On low C On high Tractor lights OPERAT...

Page 52: ...edal See Brake pedals right and left on page 31 1 Brake pedal 2 Brake pedal lock A Lock B Release 5 Raise the implement See Position control of 3 point hitch mounted implement on page 66 1 Position control lever A Up 6 Depress the clutch pedal See Clutch pedal on page 29 1 Clutch pedal OPERATING THE TRACTOR 48 MX5200 ...

Page 53: ...ccelerate the engine See Hand throttle lever on page 31 and Foot throttle Manual transmission type only on page 33 1 Hand throttle lever 2 Foot throttle A Increase B Decrease 9 Unlock the parking brake and slowly release the clutch See To release the parking brake on page 32 1 Brake pedals STARTING THE TRACTOR HST TYPE WARNING To avoid personal injury or death Read and understand Safe operation in...

Page 54: ...he seat belt See Seat belt on page 30 1 Seat belt 2 Start the engine See STARTING THE ENGINE HST TYPE on page 39 3 Select the positions of the light switches See Hazard light switch and turn signal light switch on page 24 1 Head light switch 2 Turn signal light switch 3 Hazard light switch 4 Turn signal hazard light in dicator A Off B On low C On high Tractor lights OPERATING THE TRACTOR 50 MX5200...

Page 55: ...edal See Brake pedals right and left on page 31 1 Brake pedal 2 Brake pedal lock A Lock B Release 5 Raise the implement See Position control of 3 point hitch mounted implement on page 66 1 Position control lever A Up 6 Depress the clutch pedal See Clutch pedal on page 29 1 Clutch pedal OPERATING THE TRACTOR MX5200 51 ...

Page 56: ... 33 1 Range gear shift lever L M H A Low B Neutral position C Middle D High Engage the front wheel drive See Front wheel drive lever on page 29 1 Front wheel drive lever A On B Off 8 Accelerate the engine See Hand throttle lever on page 31 1 Hand throttle lever A Increase B Decrease 9 Unlock the parking brake and slowly release the clutch See To release the parking brake on page 32 1 Brake pedals ...

Page 57: ...How to use the cruise control lever HST type only on page 34 1 Cruise control lever A Increase B Decrease C Neutral STOPPING THE TRACTOR 1 Slow down the engine 2 Depress the clutch pedal and brake pedal Manual transmission type HST type 1 Clutch pedal 2 Brake pedal 3 After the tractor has stopped disengage the PTO clutch See PTO clutch control switch on page 60 1 PTO clutch control switch A Push B...

Page 58: ...ly on page 32 and Range gear shift lever Manual transmission type on page 32 1 Synchro shuttle shift lever 2 Main gear shift lever 3 Range gear shift lever A Forward B Neutral position C Reverse D Low E High HST type See Range gear shift lever L M H HST type on page 33 1 Range gear shift lever L M H A Low B Neutral position C Middle D High 6 Release the clutch pedal 7 Set the parking brake See To ...

Page 59: ...the engine goes below the prescribed level the engine oil pres sure warning indicator in the Easy Check er will come on If the engine oil pressure warning indicator should come on during operation of the tractor and this warning indicator does not go off when the engine is accelerated to more than 1000 rpm check level of engine oil See Checking the engine oil level on page 82 Electrical charge If ...

Page 60: ...rature is nearly or more than the boiling point what is called Overheating 1 Park the tractor in a safe place and keep the engine unloaded idling 2 Do not stop the engine suddenly but stop it after about 5 minutes of unloaded idling 3 Keep yourself well away from the machine for further 10 minutes or while the steam blows out 4 Check that there are no dangers such as burns Get rid of the causes of...

Page 61: ...Draft control lever if equip ped A Up B Down C Float 3 Place all control levers in their neutral positions 4 Set the parking brake See To set the parking brake on page 32 Manual transmission type HST type 1 Brake pedal 2 Parking brake lever A Interlock the brake pedals B Depress C Pull 5 Stop the engine See STOPPING THE ENGINE on page 41 6 Remove the starter key If it is necessary to park the trac...

Page 62: ... steering ability While traveling lock the 3 point hitch in the raised position Be sure that the SMV emblem and the warning indicator lamps are clean and visible If towed or rear mounted equipment obstructs these safety devices install the SMV emblem and the warning indicator lamp on equipment Consult your local KUBOTA Dealer for further details 1 SMV emblem 2 Bracket 3 Precautions for operating t...

Page 63: ...ring a little While the engine is stopped the tractor functions in the same manner as tractors without power steering Turning the steering wheel all the way to the stop activates the relief valve Do not hold the steering wheel in the stop for a long period of time Avoid turning the steering wheel while the tractor is stopped Otherwise tires may wear out sooner The steering becomes easier due to th...

Page 64: ...hile pushing the PTO clutch control switch turn the PTO clutch control switch clockwise to the ON position Then release your hand In the ON position PTO clutch control switch slightly rises itself 1 PTO clutch control switch A Push B Turn clockwise C On D Off To turn OFF Tap on top of the PTO clutch control switch The PTO clutch control switch will return to the OFF position 1 PTO clutch control s...

Page 65: ...the operator s seat forward 5 Set the PTO clutch control switch to engage ON 1 Operator s seat 2 PTO clutch control switch A Tilt forward B Turn clockwise C Off D On 6 Set the engine speed to provide recommended rear PTO speed NOTE If the PTO system is engaged and you stand up from the operator s seat or the operator s seat is not tilted forward the engine stops automatically after standing up 3 P...

Page 66: ... HITCH AND DRAWBAR 1 Top link 2 Lifting rod left 3 Lower link 4 Lifting rod right 5 Drawbar 6 Fixed drawbar frame 7 Telescopic stabilizers 8 Swing drawbar frame if equipped 3 POINT HITCH AND DRAWBAR OVERVIEW OF THE 3 POINT HITCH AND DRAWBAR 62 MX5200 ...

Page 67: ...ponse is more sensitive when an implement is connected to the upper set of holes to mount the top link If draft control is not required it is recommended to use the hole 4 in the figure as low set A With position control B With draft control 1 3 Dealing with the drawbar 1 Remove the drawbar if a close mounted implement is attached to the 3 point hitch For detail for the drawbar see DRAWBAR on page...

Page 68: ...engthening the top link 2 After adjustment tighten the lock nut securely 1 Top link 2 Lock nut 2 4 Adjusting the telescopic stabilizers 1 Adjust the telescopic stabilizers to control the horizontal sway of the implement Select the proper set of holes See Hydraulic control unit use reference chart on page 71 2 After aligning satisfactorily insert the set pin through any one of the 4 holes on the ou...

Page 69: ...the drawbar length 1 Adjust the length of the drawbar When towing an implement it is recommended that the B hole in drawbar to be utilized For information about the drawbar load read the IMPLEMENT LIMITATION TABLES on page 21 1 PTO shaft 2 Drawbar 3 Drawbar pin A Hole A B Hole B 2 Swing drawbar You can use the swing drawbar in 3 different ways as follows Assemble the swing drawbar correctly with s...

Page 70: ...nted implement Position control will control the working depth of 3 point hitch mounted implements regardless of the amount of pull required Place the draft control lever in the lowest position and set the working depth of the implement with the position control lever 1 Position control lever 2 Draft control lever if equip ped A Up B Down C Float 2 Draft control of 3 point hitch mounted implement ...

Page 71: ...ing the position control lever and the draft control lever stops the implement from going too deep and causing loss of traction and ground speed 1 Ground surface 2 Implement penetration limit 3 Light soil 4 Position control lever 5 Draft control lever if equip ped A Up B Down C Sensitive D Insensitive 4 Float control of lower link With draft control if draft control lever is equipped Place both th...

Page 72: ...peed knob 1 3 point hitch lowering speed knob A Fast B Slow C Lock AUXILIARY HYDRAULICS 1 How to use the hydraulic block type outlet when the hydraulically operated implement is attached Hydraulic block type outlet is useful when adding hydraulically operated implement such as front end loader front blade and so on 1 Remove the block cover 2 Route the implement inlet outlet and return hoses as sho...

Page 73: ...at position 3 Remote control valve lever with double acting valve X Full forward Y Forward Z Rearward 2 Remote control valve lever if equipped The remote control valve lever directs pressurized oil flow to the implement hydraulic system 1 Remote control valve lever with double acting valve 2 Remote control valve lever with double acting valve float position 3 Remote control valve lever with double...

Page 74: ... avoid personal injury or death Stop the engine and relieve the pressure before connecting or disconnecting the lines of remote control valve coupler Do not use your hands to check for leaks 1 Remote control valve cou pler if equipped Connecting 1 Clean both implement coupler and tractor hydraulic coupler 2 Remove the dust plugs 3 Insert the implement coupler to the tractor hydraulic coupler 4 Pul...

Page 75: ...in through the slot on the out er tube that align with one of the holes on the inner bar For implements with gauge wheels lower the position control lever all way Medium soil 2 or 3 2 or 3 Heavy soil 3 3 Disc plow 2 or 3 2 or 3 Place the draft control lever to the suitable po sition and set the implement pull with the position con trol lever Harrower spike spring tooth and disc type 2 or 3 2 or 3 ...

Page 76: ...psi Continued Tire sizes Inflation Pressure Front 12 16 5 6PR 140 kPa 1 4 kgf cm2 20 psi 29 x 12 5 15 4PR 140 kPa 1 4 kgf cm2 20 psi 305R343 2PR 70 kPa 0 7 kgf cm2 10 psi NOTE Maintain the maximum pressure in front tires if using a front loader or when equipped with a full load of front weight 2 Dual tires You can not use the dual tires Dual tires are not approved WHEEL ADJUSTMENT WARNING To avoid...

Page 77: ...ding to SERVICE INTERVALS TABLE on page 77 Driving tractor 200 m 200 yards and 10 times of shuttle movement by 5 m 5 yards A Tread Tire Tread 9 5 16 Farm 1325 mm 52 2 in 12 16 5 IND 1325 mm 52 2 in 29 x 12 5 15 Turf 1305 mm 51 4 in IND For industrial NOTE For wheels with beveled or tapered holes use the tapered side of lug nut WHEEL ADJUSTMENT TIRES WHEELS AND BALLAST MX5200 73 ...

Page 78: ... Model A Tread A Tread A Tread A Tread A Tread 14 9 26 Farm 1375 mm 54 2 in 1490 mm 58 6 in 13 6 28 Farm 1275 mm 50 2 in 1385 mm 54 4 in 1480 mm 58 2 in 1585 mm 62 4 in 17 5L 24 IND 1310 mm 51 6 in 1420 mm 55 9 in 1450 mm 57 1 in 1555 mm 61 2 in 44x18 20 Turf 1470 mm 57 9 in TIRES WHEELS AND BALLAST WHEEL ADJUSTMENT 74 MX5200 ...

Page 79: ...rough ground regardless of how much ballast is used Do not fill the front wheels with liquid to maintain steering control 1 Front ballast Add weights if needed for stability and improve traction Heavy pulling and heavy rear mounted implements tend to lift the front wheels Add enough ballast to maintain the steering control and prevent tip over Remove the weight when no longer needed IMPORTANT Do n...

Page 80: ...t per tire 75 percent filled Tire sizes 14 9 26 13 6 28 17 5L 24 Slush free at 10 14 Solid at 30 22 Approx 1 kg 2 lbs CaCl2 per 4 L 1 gal of water 215 kg 470 lbs 185 kg 410 lbs 235 kg 520 lbs Slush free at 24 11 Solid at 47 52 Approx 1 5 kg 3 5 lbs CaCl2 per 4 L 1 gal of wa ter 225 kg 495 lbs 200 kg 440 lbs 250 kg 550 lbs Slush free at 47 52 Solid at 52 62 Approx 2 25 kg 5 lbs CaCl2 per 4 L 1 gal ...

Page 81: ...ear 96 3 10 Engine oil Change every 200 Hrs 91 11 Engine oil filter Replace every 200 Hrs 90 12 Transmission oil filter HST Replace every 200 Hrs 91 13 Toe in Adjust every 200 Hrs 92 14 Hydraulic oil filter Manual transmis sion Replace every 400 Hrs 93 HST 15 Transmission fluid Change every 400 Hrs 93 16 Front axle pivot Adjust every 600 Hrs 95 17 Engine valve clearance Adjust every 800 Hrs 96 4 1...

Page 82: ...cooler line HST Replace 103 4 6 34 Fuel system Bleed 100 35 water in clutch housing Drain 101 36 Fuse Replace 101 37 Light bulb Replace 102 IMPORTANT Carry out the jobs indicated by e after the first 50 hours of operation 1 When the battery is used for less than 100 hours per year check the battery condition by reading the indicator annually 2 Clean the air cleaner more often in dusty conditions t...

Page 83: ...ed in the engine should have an American Petroleum Institute API service classification and proper SAE engine oil according to the ambient temperatures shown in the previous table With the emission control now in effect the CF 4 and CG 4 lubricating oils have been developed for use of a lowsulfur fuel on on road vehicle engines When an off road vehicle engine runs on a high sulfur fuel it is advis...

Page 84: ... in industrial and heavy mobile service SAE J313 JUN87 Since this engine adopts EPA Tier 4 and Interim Tier 4 standards the use of low sulfur fuel or ultra low sulfur fuel is mandatory in EPA regulated area North America Therefore please use No 2 D S500 or S15 diesel fuel as an alternative to No 2 D or use No 1 D S500 or S15 diesel fuel as an alternative to No 1 D if outside air temperature is bel...

Page 85: ...push the hood into initial position using both hands DAILY CHECK For your own safety and maximum service life of the machine perform a thorough daily inspection before operating the machine to start the engine WARNING To avoid personal injury or death Take the following precautions when checking the tractor Park the machine on firm and level ground Set the parking brake Lower the implement to the ...

Page 86: ... checking the engine oil level Check the engine oil before starting the engine or 5 minutes or more after the engine has stopped 1 Park the machine on a flat surface 2 To check the engine oil level draw out the dipstick 3 Wipe the dipstick clean 4 Replace the dipstick 5 Draw the dipstick out again 6 Check to see that the engine oil level lies between the 2 notches 7 If the engine oil level is too ...

Page 87: ...ean fresh soft water and antifreeze to fill the recovery tank If coolant should leak consult your local KUBOTA Dealer 1 Check to see that the coolant level is between the FULL and LOW marks of recovery tank 2 When the coolant level drops due to evaporation add soft water only up to the full level In case of leakage add antifreeze and soft water in the specified mixing ratio up to the full level Se...

Page 88: ...n to 1 3 16 in on the clutch pedal 8 Checking the gauges the meters and the Easy Checker 1 Inspect the instrument panel for broken gauge s meter s and Easy Checker 2 Replace the gauge s the meter s or the Easy Checker if they are broken 9 Checking the head light hazard light and so on 1 Inspect the lights such as the head light hazard light and so on for broken bulbs and lenses 2 Replace the light...

Page 89: ...if equip ped 5 Grease fitting hydraulic arm axle 6 Battery terminals 2 When applying the grease to the forward front axle support follow the following procedure a Remove the breather plug b Apply grease until the grease overflows from the breather plug port c After greasing reinstall the breather plug 1 Grease fitting forward front axle support 2 Breather plug 2 Checking the engine start system Ma...

Page 90: ...d 7 If the engine does not stop consult your local KUBOTA Dealer for servicing the operator s seat 3 Checking the engine start system HST type WARNING To avoid personal injury or death Do not allow anyone near the tractor while testing If the tractor does not pass the test do not operate the tractor Preparation before testing 1 Place all the control levers in the neutral position 2 Set the parking...

Page 91: ...ondary element on page 96 1 Secondary safety element 2 Primary element 3 Cover 4 Evacuator valve 1 Remove the cover of the air cleaner and the primary element 2 Clean the primary element 3 When dry dust adheres to the primary element blow compressed air from the inside turning the primary element Pressure of compressed air must be under the following value Pressure of compressed air 205 kPa 2 1 kg...

Page 92: ...system on page 100 1 Fuel shutoff valve 2 Fuel filter bowl 3 O ring 4 Filter element 5 Spring 6 Screw ring A Close 3 Adjusting the fan belt tension WARNING To avoid personal injury or death Be sure to stop the engine before checking the tension of the fan belt 1 Stop the engine and remove the starter key 2 Apply moderate thumb pressure to the belt between the pulleys Proper fan belt tension A defl...

Page 93: ...e to adjust the rod length within the acceptable limits 4 Retighten the lock nut 1 Brake pedal 2 Lock nut 3 Turnbuckle A Free travel 6 Checking the battery condition DANGER To avoid the possibility of battery explosion For the refillable type battery follow the following instructions Do not use or charge the refillable type battery if the fluid level is below the LOWER lower limit level mark Other...

Page 94: ...e terminal of battery to the positive terminal of charger and the negative terminal of battery to the negative terminal of charger Then recharge in the standard fashion A boost charge is only for emergencies Boost charge will partially charge the battery at a high rate and in a short time When using a boost charged battery it is necessary to recharge the battery as early as possible Failure to rec...

Page 95: ... oil level on the dipstick 6 Then replenish the engine oil up to the prescribed level 1 Engine oil filter 2 Changing the engine oil WARNING To avoid personal injury or death Be sure to stop the engine before changing the engine oil Allow the engine to cool down sufficiently because the engine oil can be hot and can burn 1 To drain the used engine oil remove the drain plug at the bottom of the engi...

Page 96: ... the new transmission oil filter has been replaced fill with the transmission oil up to the upper line of the gauge Transmission oil capacity 44 0 L 1 Gauge 2 Oil inlet A Range transmission oil level is acceptable within 7 After running the engine for a few minutes stop the engine and check the oil level again add the transmission oil to the prescribed level 8 Make sure that the transmission fluid...

Page 97: ... nut 2 Tightening torque 167 N m to 196 N m 17 kgf m to 20 kgf m 123 2ft lbs to 144 6 ft lbs SERVICE EVERY 400 HOURS 1 Changing the transmission fluid replacing the hydraulic oil filter and cleaning the magnetic filter WARNING To avoid personal injury or death Be sure to stop the engine and remove the starter key before changing the hydraulic oil filter cartridge Allow the engine to cool down suff...

Page 98: ... does not leak past the seal on the hydraulic oil filter Transmission oil capacity 44 0 L 1 Gauge 2 Oil inlet A Range which transmission oil level is acceptable within IMPORTANT Do not operate the tractor immediately after changing the transmission fluid Run the engine at medium speed for a few minutes to prevent damage to the transmission 2 Replacing the fuel filter element Carry out the replacin...

Page 99: ...and left drain plugs and filling plug at the front axle case and drain the front axle case oil completely into the oil pan 2 After draining reinstall the drain plugs 3 Gently pour new oil through the filling port Required quantities of front axle case oil are written in the following table Make sure to pour the specified amounts If front axle case oil overflows before pouring any of the specified ...

Page 100: ...radiator cap to the first stop and allow sufficient time for excess pressure to escape before removing the radiator cap completely IMPORTANT Do not start engine without coolant 1 Stop the engine remove the starter key and let the engine cool down 2 To drain the coolant open the radiator drain shutoff valve and remove the radiator cap Remove the radiator cap to completely drain the coolant 3 After ...

Page 101: ...e conditions NOTE The following data represent industry standards that necessitate a minimum glycol content in the concentrated antifreeze Long life coolant LLC comes in several types Use ethylene glycol EG type for this engine Before employing LLC mixed cooling water fill the radiator with fresh water and empty it again Repeat filling and emptying the radiator with fresh water 2 or 3 times to cle...

Page 102: ...The fuel lines are subject to wear and aging Fuel may leak out onto the running engine causing a fire 1 Check to see that all lines and hose clamps are tight and not damaged 2 If the hoses and the hose clamps are found worn or damaged replace or repair them at once 1 Fuel lines 2 Clamp bands NOTE If the fuel line is removed be sure to properly bleed the fuel system See Bleeding the fuel system on ...

Page 103: ...he oil cooler line 1 Check to see that all lines and hose clamps are tight and not damaged 2 If hoses and hose clamps are found worn or damaged replace or repair them at once 1 Oil cooler 2 Oil cooler line 4 Checking the intake air line WARNING To avoid personal injury or death Stop the engine and remove the starter key before checking the intake air line 1 Check to see that the hoses and hose cla...

Page 104: ...ps securely 1 Radiator hoses 2 Clamp bands 2 Replacing the power steering hose Consult your local KUBOTA Dealer for replacing the power steering hose 3 Replacing the fuel hose Consult your local KUBOTA Dealer for replacing the fuel hose 4 Replacing the oil cooler line HST type only Consult your local KUBOTA Dealer for replacing the oil cooler line 5 Replacing the intake air line Consult your local...

Page 105: ...e clutch housing by pushing in the split pin 2 If water has entered into the clutch housing remove the split pin plug and drain the water The tractor is equipped with split pin plug under the clutch housing 3 Then install the split pin plug again 1 Split pin plug 3 Replacing the fuse IMPORTANT Before replacing a blown fuse determine why the fuse blew and carry out any necessary repairs Failure to ...

Page 106: ...gnal hazard light rear 23 W Turn signal hazard light front 27 W Instrument panel light 1 7 W Brake stop light 23 W Head light and rear combination lights 1 Take the bulb out of the light body and replace with a new one Other lights 1 Detach the lens and replace the bulb 5 Replacing the radiator hose water pipes if required Consult your local KUBOTA Dealer for replacing the radiator hose 6 Replacin...

Page 107: ...d Consult your local KUBOTA dealer for replacing the intake air line 9 Replacing the oil cooler line if required HST type only Consult your local KUBOTA Dealer for replacing the oil cooler line SERVICING AS REQUIRED PERIODIC SERVICE MX5200 103 ...

Page 108: ... it next time To keep the clutch disengaged depress the clutch pedal fully and get it locked with the wooden block as the following figure 1 Wooden block 7 With all implements lowered to the ground coat any exposed hydraulic cylinder piston rods with grease 8 Remove the battery from the tractor Store the battery following the direction for battery storage See Checking the battery condition on page...

Page 109: ...ove the tractor outside b Once outside park the tractor c Let the engine idle for at least 5 minutes 9 Shut the engine off Walk around tractor and make a visual inspection looking for evidence of oil or water leaks 10 With the engine fully warmed up release the parking brake and test the brakes for proper adjustment as you move forward Adjust the brakes if it is necessary for the brakes to be adju...

Page 110: ... be used Insufficient engine power Insufficient or dirty fuel Check the fuel system The air cleaner is clogged Clean or replace the air cleaner element Engine stops suddenly Insufficient fuel Refuel Bleed the fuel system if necessary Exhaust fumes are colored Black Fuel quality is poor Change the fuel and the fuel filter Too much oil Check the proper amount of oil The air cleaner is clogged Clean ...

Page 111: ...k light High visibility for night work Double acting remote hydraulic control valve Double acting remote hydraulic control valve with float position Draft control Swinging drawbar Clevis type swinging drawbar Front bumper Front end weights For the front ballast Rear wheel weights For the rear ballast Sunshade Front grill guard OPTION ITEMS OPTIONS MX5200 107 ...

Page 112: ...56 coolant temperature gauge function 56 cooling system flushing 96 cruise control lever HST type function 33 operating 34 D daily check items before operation of the tractor 36 dealer service 15 differential lock function 57 double element type cleaning air cleaner primary element 87 drawbar adjusting length 65 dealing with 63 overview 62 precautions 65 dual tire notification 72 E Easy Checker TM...

Page 113: ...cing 101 G gauges checking 84 glow plug indicator 25 grease fitting lubricating 85 grill cleaning 83 H hand controls 23 hand controls HST type allocation 28 hand controls manual transmission type allocation 27 hand throttle lever 31 hazard light checking 84 hazard light switch 24 head light checking 84 head light switch 24 hood opening 81 horn button 26 hour meter function 56 hydraulic block type ...

Page 114: ...in 58 PTO operation 60 PTO clutch control switch operating 60 PTO shaft cap precautions 61 PTO shaft cover precautions 61 R radiator clamp checking 98 radiator hose checking 98 radiator hose water pipe replacing 100 replacing if required 102 radiator screen cleaning 83 range gear shift lever L M H HST type function 33 range gear shift lever manual transmission type function 32 rear ballast 75 rear...

Page 115: ...storage 104 scrapping procedure 16 walk around inspection 81 warranty 15 tractor HST type starting 49 tractor manual transmission type starting 46 transmission fluid changing 93 checking level 82 transmission oil in the low temperature range 42 transmission oil filter HST type replacing 91 traveling speed HST type 20 manual transmission type 19 troubleshooting engine 106 turbocharger checking 98 t...

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