1-S73
MX5100, WSM
ENGINE
Correcting Cylinder (Oversize)
1. When the cylinder is worn beyond the allowable limit, bore and
hone it to the specified dimension.
2. Replace the piston and piston rings with oversize ones.
Oversize : 0.25 mm (0.0098 in.)
NOTE
■
• When the oversize cylinder is worn beyond the allowable
limit, replace the cylinder block with a new one.
W1034448
(6) Oil Pump
Rotor Lobe Clearance
1. Measure the clearance between lobes of the inner rotor and the
outer rotor with a feeler gauge.
2. Measure the clearance between the outer rotor and the pump
body with a feeler gauge.
3. If the clearance exceeds the factory specifications, replace the oil
pump rotor assembly.
W1035296
Clearance between Rotor and Cover
1. Put a strip of plastigage onto the rotor face with grease.
2. Install the cover and tighten the screws.
3. Remove the cover carefully, and measure the width of the press
gauge with a sheet of gauge.
4. If the clearance exceeds the factory specifications, replace oil
pump rotor assembly.
W1035444
Oversize cylinder I.D.
Factory spec.
87.250 to 87.272 mm
3.4351 to 3.4359 in.
Allowable limit
87.420 mm
3.4417 in.
Finishing
Hone to 2.2 to 3.0
μ
mRz
(0.000087 to 0.000118 in.Rz)
∇∇∇.
(1) Cylinder I.D. (Before Correction)
(2) Cylinder I.D. (Oversize)
Clearance between
inner rotor and outer
rotor
Factory spec.
0.030 to 0.14 mm
0.0012 to 0.0055 in.
Allowable limit
0.2 mm
0.008 in.
Clearance between
outer rotor and pump
body
Factory spec.
0.11 to 0.19 mm
0.0044 to 0.0074 in.
Allowable limit
0.25 mm
0.0098 in.
Clearance between
inner rotor and cover
Factory spec.
0.105 to 0.150 mm
0.00414 to 0.00590 in.
Allowable limit
0.20 mm
0.008 in.
Summary of Contents for MX5100
Page 2: ......
Page 8: ...6 MX5100 WSM SAFETY INSTRUCTIONS...
Page 9: ...7 MX5100 WSM SAFETY INSTRUCTIONS...
Page 12: ...10 MX5100 WSM DIMENSIONS DIMENSIONS...
Page 13: ...11 MX5100 WSM DIMENSIONS...
Page 14: ...12 MX5100 WSM DIMENSIONS...
Page 15: ...G GENERAL...
Page 16: ......
Page 18: ......
Page 87: ...1 ENGINE...
Page 88: ......
Page 90: ......
Page 92: ......
Page 166: ...1 S74 MX5100 WSM ENGINE...
Page 167: ...2 CLUTCH...
Page 168: ......
Page 170: ......
Page 174: ...2 M4 MX5100 WSM CLUTCH...
Page 176: ......
Page 205: ...3 TRANSMISSION...
Page 206: ......
Page 208: ......
Page 209: ...3 M1 MX5100 WSM TRANSMISSION 1 STRUCTURE 1 2WD...
Page 210: ...3 M2 MX5100 WSM TRANSMISSION 2 4WD...
Page 218: ......
Page 265: ...4 REAR AXLE...
Page 266: ......
Page 267: ...CONTENTS MECHANISM 1 STRUCTURE 4 M1...
Page 268: ......
Page 270: ...4 M2 MX5100 WSM REAR AXLE...
Page 272: ......
Page 278: ...4 S6 MX5100 WSM REAR AXLE...
Page 279: ...5 BRAKES...
Page 280: ......
Page 281: ...CONTENTS MECHANISM 1 STRUCTURE 5 M1...
Page 282: ......
Page 286: ......
Page 296: ...5 S10 MX5100 WSM BRAKES...
Page 297: ...6 FRONT AXLE...
Page 298: ......
Page 300: ......
Page 306: ......
Page 327: ...7 STEERING...
Page 328: ......
Page 330: ......
Page 334: ...7 M4 MX5100 WSM STEERING...
Page 336: ......
Page 355: ...8 HYDRAULIC SYSTEM...
Page 356: ......
Page 358: ......
Page 374: ......
Page 402: ...8 S28 MX5100 WSM HYDRAULIC SYSTEM...
Page 403: ...9 ELECTRICAL SYSTEM...
Page 404: ......
Page 406: ......
Page 407: ...9 M1 MX5100 WSM ELECTRICAL SYSTEM 1 WIRING DIAGRAM...
Page 420: ......
Page 454: ...9 S34 MX5100 WSM ELECTRICAL SYSTEM...