Kubota CTL SVL97-2 Operator'S Manual Download Page 158

Page: 158 / 158

troubleshooting

engine and other systems................................... 129

turbocharger

checking.............................................................. 116

V-belt tension

checking and adjusting tension...........................108

warranty policy............................................................ 23
washer liquid [closed cab model]

checking..............................................................102

water separator

drain.................................................................... 101
draining in case warning against water of the fuel

filter............................................................... 122

water separator filter element

replacing..............................................................112

wiper/washer switch [closed cab model]..................... 55
working light switch..................................................... 36

152

SVL97-2

Summary of Contents for CTL SVL97-2

Page 1: ...e 61 3 9394 4400 Malaysia KUBOTA MALAYSIA SDN BHD Lot 766 Jalan Suban 4 off Persiaran Suban Sun ai Pena a Industrial Park 47500 Suban Jaya Telephone 60 3 7890 3533 Philippines KUBOTA PHILIPPINES INC 2...

Page 2: ...tion for Standardization Japanese Industry Standard Mass Air Flow Military Specification and Standard Operator Presence Control Occupational Safety and Health Administration Pressure Limiter Positive...

Page 3: ...Lock Hydraulic Unlock AUX Hydraulics High Flow AUX Hold AUX Electrical Power Fuel Fast Speed Indicator Slow Speed Indicator Battery Charge DPF Standby Regeneration Engine Rev up Inhibit DPF Regenerat...

Page 4: ...ry Indicates a potentially hazardous situation which if not avoided could result in death or serious injury Indicates a potentially hazardous situation which if not avoided could result in minor or mo...

Page 5: ...marks or registered trademarks of their respective owners In the text those names are not accompanied by trademark symbols ABOUT TRADEMARKS Trademark Owner AdBlue AdBlue is a registered trademark of t...

Page 6: ......

Page 7: ...culate filter DPF regeneration indicator 32 13 Engine rev up indicator 32 14 Air cleaning warning indicator 33 15 CCV system freezing warning lamp 33 SWITCHES 34 1 Starter switch 35 2 Parking brake sw...

Page 8: ...ality warning lamp 51 16 Thawing DEF AdBlue lamp 51 AIR CONDITIONER 52 ADJUSTING THE AIR FLOW OF THE AIR CONDITIONER 52 AIR CONTROL VENT 53 HOW TO USE THE CONTROL PANEL 53 OPERATING THE CONTROL PANEL...

Page 9: ...HICLE 85 TOWING AN OPERABLE MACHINE 86 TOWING AN INOPERABLE MACHINE 87 MAINTENANCE 88 MAINTENANCE INTERVALS 88 OPENING AND CLOSING OF COMPONENTS 90 1 Opening and closing the rear door 90 2 Opening the...

Page 10: ...eturn filter 113 7 Replacing the breather filter 113 8 Replacing the hydraulic oil filter 114 9 Cleaning the front window roller Closed cab model only 114 EVERY 1000 SERVICE HOURS 114 1 Changing the h...

Page 11: ...ing front and back 122 9 Replacing the suction pipe downstream the AFS air flow sensor 122 10 Replacing the boost sensor pressure rubber piping 122 11 Replacing the EGR cooler hose 122 SERVICING AS RE...

Page 12: ...6 SVL97 2...

Page 13: ...when attachments are being connected To avoid any danger of electrocution never operate the machine near power lines before confirming the power is off and all local and national safety regulations N...

Page 14: ...maged replace it Do not repair the component If the ROPS or FOPS is loosened or removed for any reason make sure that all parts are reinstalled correctly Tighten mounting bolts to proper torque The RO...

Page 15: ...incline by reducing the engine speed rpm Place the stroke of the left control lever at half speed or less when going down an incline Traveling too fast down an incline can cause the operator to lose...

Page 16: ...rfaces are especially unstable after heavy rain or explosions Embankments and trenches may cause instability of the ground around the area Always operate the machine at safe low speed especially in co...

Page 17: ...ork on the machine following the procedure 1 Place the machine on a firm flat and level surface 2 Lower the lift arms slowly to the ground 3 Stop the engine 4 Remove the key Start maintenance work car...

Page 18: ...cally supported devices Hydraulically supported devices can settle suddenly leak down or be accidentally lowered Do not dismantle the spring of the track tensioner If dismantling of the spring of the...

Page 19: ...are properly and securely blocked Make sure that the lift arm stopper is properly engaged before performing any work beneath raised lift arms Never work any kind or move under the lift arms when they...

Page 20: ...wood chips and any other combustible materials from inside the pans of belly of the machine or lower unit structures as well as from the area in proximity to the engine Inspect all fuel lines and hyd...

Page 21: ...zardous material or substance To avoid the possibility of battery explosion do not use or charge the refillable type battery if the fluid level is below the lower lower limit level mark Check the flui...

Page 22: ...by any chance a fire breaks out immediately evacuate yourself to a safe place If you spill DEF AdBlue immediately rinse with clean water If left untouched DEF AdBlue may rust metal parts or corrode p...

Page 23: ...SAFETY LABELS SAFE OPERATION SVL97 2 17...

Page 24: ...SAFE OPERATION 18 SVL97 2...

Page 25: ...SAFE OPERATION SVL97 2 19...

Page 26: ...SAFE OPERATION 20 SVL97 2...

Page 27: ...SAFE OPERATION SVL97 2 21...

Page 28: ...r missing safety labels with new safety labels from your KUBOTA dealer If a component with safety label s affixed is replaced with new part make sure that new safety label s is are attached in the sam...

Page 29: ...tion number of the machine and the serial number of the engine Note the product identification number of the machine and the serial number of the engine right away in the supplied lines Machine Produc...

Page 30: ...her KUBOTA Corporation nor its affiliated companies provide warranty for any product which is re sold or retailed in any country other than the country for which the product s were designed or manufac...

Page 31: ...ormance Rated operating capacity 1451 kg 3200 lbs Tipping load 4147 kg 9143 lbs Breakout force Bucket 3611 kg 7961 lbs Lift arm 3058 kg 6742 lbs Travel speed Fast 11 7 km h 7 3 mph Slow 8 0 km h 5 0 m...

Page 32: ...nder 3 Armrest 4 Front working light 5 Cab open cab and closed cab 6 AUX supply port 7 Drive motor 8 Rubber track 9 DEF AdBlue tank cap A Open cab model B Closed cab model 10 Lift arm stopper 11 Fuel...

Page 33: ...12 Rear idler 13 Track roller 14 Front idler 15 Lift arm cylinder 16 Rear working light 17 Hydraulic tank cap 18 Lift arm MACHINE PARTS SVL97 2 27...

Page 34: ...gauge and coolant temperature warning light 16 Hour meter and error code number 17 DEF AdBlue level gauge 18 Remaining DEF AdBlue warning lamp 19 SCR system warning lamp 20 DEF AdBlue quality warning...

Page 35: ...es below the prescribed level the low fuel warning light will flash If the low fuel warning light should flash during operation of the machine refuel as soon as possible 1 Low fuel warning light 3 Coo...

Page 36: ...gine and check the following points Low coolant level or leak Tension of the V belt Deposits of mud dust or chaff blocking the radiator or screen Leak of the hydraulic oil 4 Glow plug indicator The gl...

Page 37: ...o failure of the lubricating system with the engine running When the starter key is turned in RUN position with the engine off the engine oil pressure indicator lights up When the engine starts the en...

Page 38: ...ur after an hour of operation of the machine regardless of the engine rpm 1 Hour meter 12 Diesel particulate filter DPF regeneration indicator As PM particulate matter build up inside the DPF the DPF...

Page 39: ...spout and make burn If the CCV pipe freezes the master warning light starts flashing the error code E 9126 appears in the hour meter and the buzzer starts sounding continuously If you continue running...

Page 40: ...hold switch right 10 Float switch 11 AUX electrical mode change switch Multi function model only 12 Hydraulic quick hitch switch hydraulic quick hitch model only 13 Wiper washer switch closed cab mod...

Page 41: ...switch is pressed onto the marked side the right side the parking brake is applied and the mark on the instrument panel lights on 2 When the switch is pressed onto the left side the parking brake is...

Page 42: ...Travel speed switch 2 Speed indicator light NOTE When activating the travel speed switch press it completely The travel speed switch is operative only when the travel system is unlocked Each time the...

Page 43: ...neration cycle to be disabled 1 When pressing the inhibit DPF regeneration switch once the automatic mode turns off 2 When pressing the inhibit DPF regeneration switch once again the automatic mode re...

Page 44: ...the AUX port variable switch on the right control lever is in the neutral position See Auxiliary port operation high flow model only on page 70 1 When pressing the AUX port switch once the AUX port is...

Page 45: ...ction will turn off The AUX electrical mode change indicator and the light on the AUX electrical mode change switch will go off 1 AUX electrical mode change switch Multi Function model only 2 AUX elec...

Page 46: ...is display selector switch is used to select the display indication Change the 2 or 3 mode display according to your jobs 1 Hour meter 2 Tachometer 3 Action mode selecting or maximum flow volume set t...

Page 47: ...ELECTRICAL OUTLET 1 Left control traveling lever 2 Right control front operating lever 3 Armrest 4 Seat 5 Engine speed control dial 6 Electrical outlet 7 Accelerator pedal CONTROL PEDALS LEVERS AND EL...

Page 48: ...h on the hydraulic unlock switch and make sure that the hydraulic lock indicator on the instrument panel goes out 6 Move the right control lever front operating lever slowly and make sure that the lif...

Page 49: ...ver until the lift arms come up to your eye level 3 Stop the engine 4 Slide the operator s seat all the way backward 5 Remove the rubber cap 6 Push the lever to make sure that the lift arms descend 7...

Page 50: ...my Prohibited unnecessary idling Generally speaking the lower the engine rpm is the lower the exhaust gas temperature is It is more difficult to burn PM particulate matter in the DPF at low rpm With t...

Page 51: ...5 DPF temperature above 250 Engine rpm above 1200 rpm The DPF regeneration usually takes about the following times DPF regeneration time 15 minutes to 20 minutes The DPF regeneration time depends howe...

Page 52: ...a reducing agent and hydrolyzes it with the heat of exhaust gas to produce ammonia NH3 The generated ammonia reduces NOx and decomposes them into nitrogen and water for emissions reduction Due to this...

Page 53: ...rain all DEF AdBlue from the DEF AdBlue tank into a container Details regarding how to drain the DEF AdBlue can be found in a different section See Draining DEF AdBlue on page 48 After draining the DE...

Page 54: ...EF AdBlue into the DEF AdBlue tank If that occurs all repair costs will be the customer s responsibility 1 DEF AdBlue tank cap Blue tank cap Before adding DEF AdBlue to the DEF AdBlue tank clean the a...

Page 55: ...ue has a strong ammonia odor When storing and carrying DEF AdBlue use the original container Otherwise prepare a dedicated container For the dedicated container use a clean polyethylene resin tank PE...

Page 56: ...SCR system automatically operates for up to about 25 minutes and returns the DEF AdBlue in the piping to the DEF tank to prevent freezing and clogging The SCR system may generate operating noise afte...

Page 57: ...uality warn ing lamp 16 Thawing DEF AdBlue lamp This lamp serves to indicate that frozen DEF AdBlue is being thawed DEF AdBlue freezes below 11 12 but this does not affect the start up of the engine T...

Page 58: ...g in a dusty condition keep the inlet selector knob at the fresh air inlet position Keeping the inlet selector knob at the fresh air inlet position increases the pressure in the cab which helps preven...

Page 59: ...r the heater with your hand You may get burned If the window fails to defrost in extreme conditions or becomes cloudy when dehumidifying the cab remove moisture with soft cloth Never block all of the...

Page 60: ...Adjust the blower switch 1 2 and 3 and the temperature control lever to achieve the desired temperature level NOTE In summer when the heater is not used keep the temperature control lever at the cool...

Page 61: ...ne operation Wiper switch 1 Move the wiper washer switch to the wiper position when the starter key is in RUN position The wiper starts 2 Further push on the wiper washer switch to the wiper position...

Page 62: ...e 1 Before closing unlock the cab door in place by moving both lock pins to inside 2 Push the lock lever at the bottom of the cab door and slowly lower the cab door half way 1 Lock lever bottom 3 Gras...

Page 63: ...the lock and pull side cab window to open it to the rear or to the front 2 To close the side window slide it forward or backward until the lock snaps into the window frame 1 Grip OPERATION OF THE ENGI...

Page 64: ...he engine rpm fails to rise enough after warm up operate the machine to help the engine to warm up more Before starting the engine make sure that the armrests are in the raised position the control le...

Page 65: ...l the glow plug indicator has gone out 2 Move the starter switch to the START position to crank and start the engine 3 Release the starter switch after the engine has started The starter switch will a...

Page 66: ...Auxiliary battery 3 Jumper cables IMPORTANT This machine is equipped with a negative ground 12 Volt starting system Only use the same voltage when using an auxiliary battery Using a higher voltage wi...

Page 67: ...death Replace the operator s seat with the new one if it is damaged and got holes Water or dust could penetrate the hole and it causes the erroneous seat switch operation CAUTION To avoid personal in...

Page 68: ...els itself and gets retracted to the right side 2 3 How to use the armrest 1 Move the armrests to the raised position to lock out the hydraulic and electric systems 1 Armrest A Raise NOTE When the arm...

Page 69: ...e backward to the forward travel This alarm is not a problem Just run for warm up and then the hydraulic oil temperature rises this will stop the alarm If the alarm still keeps sounding contact your l...

Page 70: ...traveling lever A Tilt B Forward to the right To turn machine backward to the right 1 Tilt the left control lever traveling lever lever backward to the right 1 Left control lever traveling lever A Ti...

Page 71: ...front op erating lever A Push B Lower To raise the lift arms 1 Pull the right control lever front operating lever backward 1 Right control lever front op erating lever A Pull B Raise NOTE To stop the...

Page 72: ...ms against the lift arm stopper Removing 1 Sit in the operator s seat with the seat belt fastened 2 Start the engine 3 Set the parking brake switch to the parking position 4 Slowly raise the lift arms...

Page 73: ...1 Tilt the right control lever front operating lever to the right 1 Right control lever front op erating lever A Tilt B Dump NOTE To stop the bucket operation return the right control lever front ope...

Page 74: ...5 Female coupler large A High Flow model IMPORTANT Use long enough hoses when connecting the attachment Otherwise the couplers could be damaged due to the frequent side load and impact to them during...

Page 75: ...igh Flow mode operate the machine with the male port switch A of the right control lever When operating the machine with the female port switch B of the right control lever standard flow oil passes th...

Page 76: ...e indicator lights up When setting flow volume is within the High Flow range the indicator blinks 1 Indicator 2 AUX port switch a Mode 0 AUX disable normal screen b Mode 1 c Mode 2 a No lighting b Lig...

Page 77: ...for a long time b Press the display selector switch to select your desired AUX setting mode number c Press the display selector switch for a long time again 1 AUX setting mode number 3 After setting t...

Page 78: ...09 1L 09 Action mode 2 2R 14 2L 09 Action mode 3 3R 00 3L 00 Action mode 4 4R 00 4L 00 Action mode 5 5R 00 5L 00 Each time the AUX port switch is pressed the display changes from action mode 1 action...

Page 79: ...port LH and RH maxi mum flow volume setting 0 to 14 A Push and hold the display se lector switch B Push and hold the user selec tor switch C Push the display selector switch D Lighting E Lighting or...

Page 80: ...itch on the left or right lever that corresponds with the desired valve function to be powered at 12V 1 Ref no 1 2 Ref no 2 3 Ref no 3 4 Ref no 4 5 Ref no 5 6 Ref no 6 7 Ref no 7 B Pin port B C Pin po...

Page 81: ...ce when attaching and detaching them from the quick hitch Attaching attachments 1 To mount an attachment pull the levers of the quick hitch lock pins to the unlocked position Pull the quick hitch leve...

Page 82: ...g different attachments visually inspect for broken or damaged pins If broken or damaged pins are found replace them before using Use of broken pins may result in detachment or deformation causing los...

Page 83: ...ts 1 Push the hydraulic quick hitch switch in the unlocked position and hold it to make sure that the quick hitch levers are up unlocked position 1 Hydraulic quick hitch switch A Unlock position B Loc...

Page 84: ...er contacts the ear plate at the points B The pin protrudes through the slot 9 When pushing the quick hitch levers into the locked position visually verify that the lock pins protrude through the slot...

Page 85: ...can damage the bucket or the lift arms Avoid hitting the bucket against rocks or similar solid material which will damage the bucket or the bucket cylinder Never fully extend cylinders to perform an...

Page 86: ...adient of a hill 15 degrees Whenever traveling on an incline be careful of the possibility of sliding sideways or rolling over Never travel down an incline in reverse Never approach an incline horizon...

Page 87: ...nsport material or operate the machine in the following places mud broken stone jagged or unstable base rock iron beams iron scrapes iron sheets and so on Navigating turning and moving the machine ove...

Page 88: ...severe injury or death The use of a hook with a safety latch or other master link device does not preclude inadvertent detachment of a slack sling load from the hook or master link Visually verify pr...

Page 89: ...ont idler at other side Connect both hooks to the front master link and connect the master link to the hoist hook as shown in Fig 4 At the rear of the machine use the following chain length Chain leng...

Page 90: ...8 84 m 348 in Rear lifting chain 3 3 58 m 141 in 4 Before lifting the machine locate the hoist hook at the point which is shown in Fig 5 and Fig 6 IMPORTANT Never put yourself around the machine when...

Page 91: ...truck or trailer with an underrated capacity can cause unpredictable handling and loss of control Always comply with government transportation laws and regulations 1 Apply the parking brakes on the t...

Page 92: ...wn location of the machine to tie down points of the truck or trailer maintain proper angles to provide lateral and downward securement 13 When using alternate or standard tie down points be sure to a...

Page 93: ...ocess and assist when towed using the machine movement in the direction of towing Keep the parking brake released while towing 3 Tow slowly at a walking pace with recovery machine and towed machine av...

Page 94: ...every 10 hrs 96 change every 2 years 119 2 Fuel check Daily check every 10 hrs 96 3 DEF AdBlue check Daily check every 10 hrs 97 4 Engine oil check Daily check every 10 hrs 98 change every 500 hrs 111...

Page 95: ...ck every 1500 hrs 116 3 37 DEF AdBlue injector tip check every 1500 hrs 116 3 38 DEF AdBlue hoses check every 1500 hrs 116 39 Alternator and starter motor check every 2000 hrs 116 40 EGR system check...

Page 96: ...the hydraulic tank on page 114 2 Clean and replace the air cleaner element more frequently if used under dusty conditions When the filter is very dirty from dusty conditions replace the filter 3 Cons...

Page 97: ...t your hands pinched or other parts of your body caught 1 Hold up the engine hood and fix it with the stay rod 1 Stay rod 3 Detaching the radiator and the oil cooler WARNING To avoid personal injury o...

Page 98: ...iator and oil cooler back in place secure the radiator hose to the stay so that the hose does not get caught between the shroud and the engine 1 Radiator hose 2 Stay 2 Place the radiator and the oil c...

Page 99: ...falling Do not enter beneath the cab while raising or lowering the cab More than one person may be needed to tilt the cab For inspection and maintenance the cab is designed so that you can tilt up it...

Page 100: ...and release the latching mechanism 1 Latching mechanism A Release 3 Lower the cab slowly all the way down 4 Tighten the lock bolts with correct tightening torque and reinsert the stopper pin into the...

Page 101: ...AILY CHECKS For your own safety and to assure the long life of your machine carry out a careful check before each operation 1 Daily check items before starting the machine In order to avoid damage it...

Page 102: ...ater 3 Checking the fuel level WARNING To avoid personal injury or death Stop the engine and remove the key before fueling Do not smoke while fueling Be sure to tighten the fuel cap after refueling IM...

Page 103: ...ited to idling Purchasing DEF AdBlue from a KUBOTA Dealer is recommended The product is also available at gas stations truck stops and specialty shops Be sure to use an ISO 22241 compliant product Usi...

Page 104: ...action may adversely affect the exhaust gas purifying performance When DEF AdBlue stuck on the filler port has dried up white powder may be found This is nothing unusual Wipe it off carefully so as n...

Page 105: ...er it lies on the center of the gauge at normal temperature Normal temperature 10 to 30 50 to 86 1 Gauge 2 Hydraulic tank cap Oil filling port Enough oil is present if the oil level lies near the cent...

Page 106: ...he rubber hoses for damage and replace them if they are cracked or old Check if the hose clamps are tight enough 1 Radiator and oil cooler IMPORTANT Keep the fins and ribs of the radiator and oil cool...

Page 107: ...ated water is entering the sediment cup the red float moves upwards If the float is 1 inch above the bottom close the shutoff valve so that no fuel can run out 3 Then loosen the drain plug and let out...

Page 108: ...heck to see if flammable material is deposited around the DPF muffler If so clean it out otherwise a fire may result 1 DPF muffler 16 Checking the washer liquid Closed cab model If the window washer i...

Page 109: ...nd the lights will be dim It is important to check the battery periodically 1 Battery 2 Indicator How to read the indicator Check the battery condition by reading the indicator State of indicator disp...

Page 110: ...pped but this is not a malfunction IMPORTANT Do not remove the battery terminal until the SCR system stops This is to prevent damage to the system device Do not refill with DEF AdBlue before the SCR s...

Page 111: ...wn 1 Jack stand 3 If necessary adjust the track tension The track tension is correct if the distance of clearance between the outer end of the track roller and the track interior surface A corresponds...

Page 112: ...terials will accumulate which will shorten the DPF filter cleaning interval 3000 hours The quickest and safest method of maintenance is the exchange of the element However there are different methods...

Page 113: ...ury or death Wait long enough for the radiator coolant to cool down Carry out the check of the radiator hoses and the clamps of every 250 hours or every six months whichever comes first 1 Tilt the rad...

Page 114: ...jumps off the indicator light for battery charge will light up Stop the engine and remove the key immediately 1 V belt 1 Press the V belt 5 down in the middle with the following force Pressing force B...

Page 115: ...See Discharging mud from the main frame on page 95 for detail procedure 2 Remove mud leaves and any debris from the inside of the main frame 3 After removing mud leaves and any debris close the plates...

Page 116: ...2 1 kgf cm2 30 psi A Airflow of air conditioner IMPORTANT Do not hit the inner air filter If the inner air filter becomes deformed dust may enter into the air conditioner which may cause damage and m...

Page 117: ...the same time 1 Changing the engine oil WARNING To avoid personal injury or death First stop the engine and then remove the key and wait long enough for the oil to cool down 1 Remove the under cover o...

Page 118: ...il f Then stop the engine and remove the key 1 Engine oil filter cartridge 3 Attach the under cover IMPORTANT Always check the engine oil level after having exchanged the filter 3 Replacing the water...

Page 119: ...gear oil of the drive unit is 250 service hours 1 Rotate the track so that the drain plug of the drive unit is in the bottom position 2 Remove the drain plug to let the gear oil run out 3 Screw in an...

Page 120: ...00 200 250 and 500 hour servicing at the same time 1 Changing the hydraulic oil including replacing the suction filter and the return filter in the hydraulic tank WARNING To avoid personal injury or d...

Page 121: ...n when using the hydraulic hammers because the machine is subject to harder conditions than normal work Use only the recommended hydraulic oils that are mentioned in the operator s manual when changin...

Page 122: ...e unusual Check to see if the lock bolts and nuts are tight EVERY 2000 SERVICE HOURS Carry out all 50 100 200 250 500 and 1000 hour servicing at the same time 1 Checking the alternator and the starter...

Page 123: ...5 minutes Discharged used DEF AdBlue from lines during service cannot be reused or SCR system malfunction may result 5 Checking the DEF AdBlue injector Consult your local KUBOTA Dealer for checking th...

Page 124: ...air flow sensor Consult your local KUBOTA dealer for checking the boost sensor and the AFS 5 Checking the condition of the diesel particulate filter DPF muffler Consult your local KUBOTA dealer for c...

Page 125: ...o not mix different types of antifreeze The mixture can produce a chemical reaction causing harmful substances or vapors Antifreeze is extremely flammable and explosive under certain conditions Keep f...

Page 126: ...1 Drain plug 2 Radiator cap 3 Recovery tank A FULL B LOW Cooling water Radiator Open cab 12 5 L 3 3 US gal Closed cab 13 L 3 4 US gal Recovery tank 1 L 0 3 US gal IMPORTANT Do not operate the engine w...

Page 127: ...the following figure 1 Radiator hose 2 Hose clamps 6 Replacing the air conditioner pipes and hoses WARNING To avoid personal injury or death Do not touch the water hoses or the heater with your hand...

Page 128: ...e above points a shortage of refrigerant is possible Too short refrigerant may cause a poor performance of the air conditioner Consult your local KUBOTA dealer for servicing and replenishment 2 Draini...

Page 129: ...Cleaning the plastic parts with alkaline acidic or organic solvents such as alcohol or benzene can damage them SERVICING AS REQUIRED MAINTENANCE SVL97 2 123...

Page 130: ...death When lifting the machine itself with an attachment place the jack stands under the main frame to prevent the machine from turning over a Put the machine on the jack stand DANGER To avoid person...

Page 131: ...ing torque as follows Tightening torque Between 98 N m to 108 N m 72 3 ft lbf to 79 7 ft lbf IMPORTANT If the seam of the track is positioned incorrectly the tracks will be tensioned too loosely and a...

Page 132: ...capacities and circuits A Fuse box 1 No Protected circuit Capacity 1 Room light Strobe light 5 A 2 Front work lights 20 A 3 Rear work lights 15 A 4 Horn 5 A 5 Instrument panel B 5 A 6 AUX electrical p...

Page 133: ...ed on the side of the fuse box 1 Label 3 Electrical outlet Max power is less than 120 W If you need another auxiliary electric contact your KUBOTA dealer for details 1 Electrical outlet 4 Slow blow fu...

Page 134: ...50 A Bolted Slow blow fuse 3 No Protected circuit Capacity Fuse type G Condenser Motor 20 A Plug in 5 Replacing the bolted slow blow fuse 1 Disconnect the negative cord of the battery 2 Remove the sl...

Page 135: ...Add DEF AdBlue to the tank Abnormal exhaust gas color Use of poor fuel Use the prescribed fuel Too much engine oil Drain engine oil to prescribed level Water temperature in red zone Overheating Flawe...

Page 136: ...k switch is not press ed Press the hydraulic unlock switch Drive System Deviation of drive direc tion Blocked through the stones Remove the stones Track too loose or too tight Adjust the track accordi...

Page 137: ...of the ma chine are still operative The machine is operative at the low idling rpm Move the machine to a place suited for repair Immediately contact your local dealer E 010 High speed switching sys t...

Page 138: ...en the engine gets restarted and is running with no error code number appearing it means there is no problem If the error code number E 023 still appears immedi ately contact your local deal er E 024...

Page 139: ...machine with the hydraulic system locked by which the engine stops itself Restart the engine move the machine to a safe place and release the inhibit switch to start the DPF regeneration If the error...

Page 140: ...ealer E 9117 Air heater system Immediately contact your lo cal dealer E 9118 Engine oil pressure sys tem Stop the engine and check the engine oil level If the error code number E 9118 still appears im...

Page 141: ...sual Immediately contact your lo cal dealer E 9212 DPF regeneration timeout Immediately contact your lo cal dealer E 9213 DPF regeneration Error Water temperature is low Immediately contact your lo ca...

Page 142: ...still appears imme diately contact your local dealer E 9308 Engine exhaust tempera ture DOC outlet is not as specified Check the fuel level and see if the fuel filter is clogged Check to see if any ai...

Page 143: ...T1 S Immediately contact your lo cal dealer E 9512 Delivery Tube Heater HT3 D Immediately contact your lo cal dealer E 9513 Return Tube Heater HT4 R Immediately contact your lo cal dealer E 9514 DEF A...

Page 144: ...aler E 9550 Other failures for SCR system Immediately contact your lo cal dealer E 9600 Engine power limited SCR system SCR system error engine power is limited during opera tion To resolve this error...

Page 145: ...e permanent anti freeze or long life coolant Drain the coolant completely and clean the inside of the radiator then fill with the water and anti freeze mixture The anti freeze acts as an anti corrosiv...

Page 146: ...ne is running OPERATING THE MACHINE AFTER STORING FOR A LONG PERIOD OF TIME Follow the following procedures when operating the machine storing for a long period of time 1 Wipe off the grease from the...

Page 147: ...mages cracks chafing of the fuel and hydraulic hoses List of important component parts No Component parts Period 1 Fuel hose Every 2 years or 4000 hours 2 Hydraulic hose 3 Radiator hose 4 Closed breat...

Page 148: ...10 Excel 46 or equivalent oil Grease Shell Alvania EP2 Mobilux EP2 Fuel Diesel Fuel No 2 D S15 Fuel under 5 23 Diesel Fuel No 1 D S15 1 KCL is an abbreviation for Kubota Canada Ltd NOTE Engine oil Use...

Page 149: ...nufacture s estimate IMPORTANT If you use different fuel or engine oil the cleaning efficiency of the DPF 3000 hours will be reduced and the DPF longevity will be shorter than expected Filters must tr...

Page 150: ...y 3 BDF encourages the growth of microorganisms which may cause degradation of the fuel This in turn may cause fuel line corrosion or reduce fuel filter flow earlier than expected 4 BDF inherently abs...

Page 151: ...n 1 month and B5 longer than 3 months 2 When using B6 thru B20 and storing the machine longer than 1 month drain the fuel from the tanks and replace with light mineral oil diesel fuel Subsequently run...

Page 152: ...APPENDICES MAIN DIMENSIONS OF THE MACHINE APPENDICES MAIN DIMENSIONS OF THE MACHINE 146 SVL97 2...

Page 153: ...carry position 27 degree H Reach at max lift and dump 1035 mm 40 7 in I Ground clearance 293 mm 11 5 in J Departure angle 31 degree K Max dump angle 43 degree L Vehicle width 1962 mm 77 2 in M Width w...

Page 154: ...ort high flow model only operation 70 B battery charge warning light 31 battery condition 102 BDF biodiesel fuel 144 biodiesel fuel BDF 144 blower switch 53 operating 54 boost sensor checking 118 boos...

Page 155: ...t gas temperature sensor checking 118 DPF diesel particulate filter muffler checking condition 118 DPF diesel particulate filter piping checking for gas leak 118 DPF diesel particulate filter differen...

Page 156: ...ng 115 inner air filter cleaning 110 instrument panel 28 intake air line checking 107 checking for air leaks 118 replacing 121 interior lamp 55 L levers 41 lift arm lowering 43 lift arm stopper 65 lif...

Page 157: ...ctive catalytic reduction system adding DEF AdBlue 48 DEF AdBlue 47 DEF AdBlue level gauge 47 DEF AdBlue quality warning lamp 51 disposing DEF AdBlue 50 draining DEF AdBlue 48 handling DEF AdBlue 47 h...

Page 158: ...nd adjusting tension 108 W warranty policy 23 washer liquid closed cab model checking 102 water separator drain 101 draining in case warning against water of the fuel filter 122 water separator filter...

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