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13

ASSEMBLY INSTRUCTIONS

B

Attaching the PTO Cover

1. Attach the PTO cover (1) to the lower link stay with the

M8 x 25 bolts (2).

B

Hoisting the Tractor

To avoid personal injury:

A

Set blocks and/or safety stands under the
tractor when suspended, to prevent falling,
before working under neath.

C

Hoist and jigs

1. Use a 

1 ton

 or larger hoist.

2. Use belt straps to protect the painted surfaces from

scratches.

3. Prepare blocks and safety stands.

C

Hoist hook position

Never raise the front and rear ends at the same time.

A

Front end: Fit the front hitch to the front bumper with
the four bolts. Lift the assembly as shown in the figure.

A

Suspend the front jig, place a safety stands below and
put the jig on the safety stands.

A

Rear end : Hook to lower links as indicated in the
figure.

Summary of Contents for B2420

Page 1: ......

Page 2: ...e Lever Grip 6 Attaching the ROPS 6 Attaching the 3 Point Hitch Assembly 6 Attaching the Tail Light 7 Attaching the ROPS Cover 8 Attaching the Front Combination Light and Rearview Mirror 8 Attaching the License Light and Trailer Electrical Outlet 9 Mounting the Front Hitch 10 Attaching the Steering Wheel 11 Attaching the Seat 11 Attaching the PTO Cover 13 Hoisting the Tractor 13 Attaching the Fron...

Page 3: ... caught in the equipment must not be worn Loose clothing can cause serious injury or death 4 Always wear a mask and protective goggles during work when dust or flying debris may be thrown by equipment 2 Assembly and adjustments 1 Before assembling equipment read the assembly instructions for the product to become familiar with the equipment and procedures 2 Use only adequate and required equipment...

Page 4: ...vinyl ropes that secure the top of the ROPS to the iron crate 2 Take the 4 pieces of bolts M10 x 1 25 out of both side of the iron crate 3 Tie up the iron crate with a nylon band and lift up with a hoist or fork lift Be careful not to damage the tractor A Fender LH and RH mounting bolts 1 will be used again Handle them with care BThe Accessories Packaged Together with Tractor ROPS parts 4 to 8 are...

Page 5: ...NK 1 1 3 COVER FENDER TAIL 2 2 17 HITCH FRONT 1 1 4 LIGHT ASSY COMB REAR RH 1 1 18 PIN ASSY FRONT HITCH 1 1 LIGHT ASSY COMB REAR LH 1 1 19 REARVIEW MIRROR 1 1 5 STAY TAIL COVER RH 1 1 20 STAY REARVIEW MIRROR 1 1 STAY TAIL COVER LH 1 1 21 SEAT UPPER SUPPORT 2 2 6 LIGHT ASSY COMB FRONT 2 2 22 COVER ROPS RH 1 1 7 STAY FRONT WINKER RH 1 1 COVER ROPS LH 1 1 STAY FRONT WINKER LH 1 1 23 HUB WHEEL ASSY 2 ...

Page 6: ...WASHER M14 12 12 26 BOLT M8 x 25 4 4 PLAIN WASHER M14 12 12 LICENSE PLATE ACCESSORIES SEAT ACCESSORIES 26 BOLT M8 x 20 3 3 26 BOLT M8 x 20 5 5 NUT M8 1 1 BOLT M8 x 30 4 4 PAN HEAD SCREW M5 x 16 2 2 TAIL COVER STAY ACCESSORIES FLANGE NUT M5 2 2 26 BOLT M8 x 20 2 2 PAN HEAD SCREW M5 x 10 2 2 FRONT WINKER ACCESSORIES PAN HEAD SCREW M5 x 30 3 3 26 BOLT M8 x 25 4 4 SPRING WASHER M5 5 5 REAR ROPS ACCESS...

Page 7: ...npacking the 3 Point Link 1 Cut off the wires and release the three point link 2 Disconnect the lower link 1 from the three point link shaft 3 Remove the collar 2 from the three point link shaft BMounting the Right and Left Fenders 1 Move the left side two levers of the tractor to the low position 2 Tilt the front of the left hand fender 1 insert the two levers 2 in the lever guide 3 3 For the rig...

Page 8: ...le correctly BAttaching the 3 Point Hitch Assembly 1 Attach the top link 1 and top link holder 3 to the top link bracket 2 with the joint pin and set pin Set the top link 1 to the top link holder 3 A The upper hole on the top link bracket 2 is normally used for mounting 2 Insert the collar 8 3 point hitch onto the left and right of the 3 point hitch shaft 5 3 Insert the lower link 4 onto the 3 poi...

Page 9: ...bly 1 and license holder stay 2 at the left rear of the tractor with the step bolt 3 rubber cushion 4 M8 x 20 bolt 5 and M8 nuts 6 Mid mount type ROPS Install the tail light assembly 1 at the left rear of the tractor with the step bolt 3 rubber cushion 4 and M8 nuts 6 5 Install the tail light assembly 1 with the step bolt 2 rubber cushion 3 and M8 nut 4 to the right rear of the tractor 6 Connect t...

Page 10: ...iew mirror stay 2 with the M8 x 25 bolts 3 4 Attach the front winker stay RH with the M8 x 25 bolts 3 5 Attach the front combination lights 4 and wire harness 5 to the front winker stay with the star washers 6 and M6 nuts 7 Both sides A Install the front turn signal hazard light at the upper position 6 Connect the combination light cable 8 to the wire harness 9 Both sides A Install the front turn ...

Page 11: ... washers and nuts 3 2 Attach the license light stay 1 to the license plate holder 4 with the two M5 x 16 pan head screws 5 and two flange nuts 6 A When attaching the license light 2 apply the ground 10 between the license plate holder 4 and the flange nut 6 as shown below A Red B Yellow C Orange D Pink Rear mount type ROPS 3 Attach the license plate holder 4 to the license holder stay 7 with the M...

Page 12: ... nut 6 as shown below Rear and Mid mount type ROPS 6 Attach the trailer electrical outlet 1 to the trailer socket stay 5 with the M5 screw 2 M5 nuts 3 and spring washers 4 7 Attach the trailer electrical outlet 1 to the license plate holder 5 with the M5 screws 2 M5 nuts 3 and spring washers 4 Rear mount type ROPS Mid mount type ROPS Rear and Mid mount type ROPS 8 Clamp the wire harness with the c...

Page 13: ...l should sit flat on the steering column and be positioned as shown in the figure 2 Tightening torque for the M12 nut 2 should be 30 to 49 N m 3 0 to 5 0 kgf m 3 Attach the pad 4 BAttaching the Seat 1 Attach the upper seat support 1 to the seat with the two M8 x 30 bolts 2 2 Place the seat on the tractor and fix it with five M8 x 20 bolts 1 ...

Page 14: ...he cord band 2 to protect this switch against damages even if the seat is moved COBO SC74 M91 SEARS 607 4 Connect the connector of the OPC switch harness 2 to the connector of the machine side harness 1 Bundle the excess of these harnesses and secure them with the cord band 3 ...

Page 15: ...h C Hoist and jigs 1 Use a 1 ton or larger hoist 2 Use belt straps to protect the painted surfaces from scratches 3 Prepare blocks and safety stands C Hoist hook position Never raise the front and rear ends at the same time A Front end Fit the front hitch to the front bumper with the four bolts Lift the assembly as shown in the figure A Suspend the front jig place a safety stands below and put the...

Page 16: ... washers 4 each A If the tire side wheel is made for taper nut mounting use only the nut and tighten with the taper side A Be sure the hubs are facing in the proper direction 2 Tightening torque for the M14 nuts 2 should be 108 to 126 N m 11 0 to 12 8 kgf m 3 Hook a hoist to the tractor s 3 point hitch and lift the tractor 4 Pull out the crate skids from the rear 5 Insert the rear tire assembly ov...

Page 17: ...2 Wipe the battery clean of any battery fluid on the outside Battery should be washed clean with water so no acid is left on battery case 2 Next mount the battery 1 on the mounting plate 2 while doing so make sure the two rubber plates are in the correct position see figure below 3 Fix the battery 1 in place with the battery retainer 3 the battery set bolt 4 the M6 plain washer 5 and the wing nut ...

Page 18: ...ull stroke 2 Place the lever in the DOWN A position to lower the three point hitch 3 Place the lever in the SLOW UP C position and make sure that the three point hitch rises slowly 5 to 30 second for the full stroke 4 Place the lever in the SLOW DOWN B position and make sure that the three point hitch lowers slowly when attaching the rear implement later 3 If any of the above check points are not ...

Page 19: ...17 ASSEMBLY INSTRUCTIONS CHECKING LIST FOR INSPECTION AFTER ASSEMBLY ...

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