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7

ASSEMBLY INSTRUCTIONS

B

Attaching the Tail Light

1. Attach the tail light (1) to the tail light cover (2).
2. Attach the tail light stay (3) to the tail light cover (2) with

the nuts (4) and tighten them.

3. Insert the cord clamp (5) into the hole of tail light stay

and attach the rear combination light cables (6) to the
cord clamp (5).

4.

[Rear mount type ROPS]

Install the tail light assembly (1) and license holder
stay (2) at the left rear of the tractor with the step bolt
(3), rubber cushion (4), M8 x 20 bolt (5), and M8 nuts
(6).

[Mid mount type ROPS]

Install the tail light assembly (1) at the left rear of the
tractor with the step bolt (3), rubber cushion (4), and
M8 nuts (6).

5. Install the tail light assembly (1) with the step bolt (2),

rubber cushion (3), and M8 nut (4) to the right rear of
the tractor.

6. Connect the rear combination light cables to the wire

harness cables with the 4-P coupler (1). (Both sides)

7. Insert the cord clamp of wire harness (1) into the hole

(A) of fender (RH and LH).

Summary of Contents for B2420

Page 1: ......

Page 2: ...e Lever Grip 6 Attaching the ROPS 6 Attaching the 3 Point Hitch Assembly 6 Attaching the Tail Light 7 Attaching the ROPS Cover 8 Attaching the Front Combination Light and Rearview Mirror 8 Attaching the License Light and Trailer Electrical Outlet 9 Mounting the Front Hitch 10 Attaching the Steering Wheel 11 Attaching the Seat 11 Attaching the PTO Cover 13 Hoisting the Tractor 13 Attaching the Fron...

Page 3: ... caught in the equipment must not be worn Loose clothing can cause serious injury or death 4 Always wear a mask and protective goggles during work when dust or flying debris may be thrown by equipment 2 Assembly and adjustments 1 Before assembling equipment read the assembly instructions for the product to become familiar with the equipment and procedures 2 Use only adequate and required equipment...

Page 4: ...vinyl ropes that secure the top of the ROPS to the iron crate 2 Take the 4 pieces of bolts M10 x 1 25 out of both side of the iron crate 3 Tie up the iron crate with a nylon band and lift up with a hoist or fork lift Be careful not to damage the tractor A Fender LH and RH mounting bolts 1 will be used again Handle them with care BThe Accessories Packaged Together with Tractor ROPS parts 4 to 8 are...

Page 5: ...NK 1 1 3 COVER FENDER TAIL 2 2 17 HITCH FRONT 1 1 4 LIGHT ASSY COMB REAR RH 1 1 18 PIN ASSY FRONT HITCH 1 1 LIGHT ASSY COMB REAR LH 1 1 19 REARVIEW MIRROR 1 1 5 STAY TAIL COVER RH 1 1 20 STAY REARVIEW MIRROR 1 1 STAY TAIL COVER LH 1 1 21 SEAT UPPER SUPPORT 2 2 6 LIGHT ASSY COMB FRONT 2 2 22 COVER ROPS RH 1 1 7 STAY FRONT WINKER RH 1 1 COVER ROPS LH 1 1 STAY FRONT WINKER LH 1 1 23 HUB WHEEL ASSY 2 ...

Page 6: ...WASHER M14 12 12 26 BOLT M8 x 25 4 4 PLAIN WASHER M14 12 12 LICENSE PLATE ACCESSORIES SEAT ACCESSORIES 26 BOLT M8 x 20 3 3 26 BOLT M8 x 20 5 5 NUT M8 1 1 BOLT M8 x 30 4 4 PAN HEAD SCREW M5 x 16 2 2 TAIL COVER STAY ACCESSORIES FLANGE NUT M5 2 2 26 BOLT M8 x 20 2 2 PAN HEAD SCREW M5 x 10 2 2 FRONT WINKER ACCESSORIES PAN HEAD SCREW M5 x 30 3 3 26 BOLT M8 x 25 4 4 SPRING WASHER M5 5 5 REAR ROPS ACCESS...

Page 7: ...npacking the 3 Point Link 1 Cut off the wires and release the three point link 2 Disconnect the lower link 1 from the three point link shaft 3 Remove the collar 2 from the three point link shaft BMounting the Right and Left Fenders 1 Move the left side two levers of the tractor to the low position 2 Tilt the front of the left hand fender 1 insert the two levers 2 in the lever guide 3 3 For the rig...

Page 8: ...le correctly BAttaching the 3 Point Hitch Assembly 1 Attach the top link 1 and top link holder 3 to the top link bracket 2 with the joint pin and set pin Set the top link 1 to the top link holder 3 A The upper hole on the top link bracket 2 is normally used for mounting 2 Insert the collar 8 3 point hitch onto the left and right of the 3 point hitch shaft 5 3 Insert the lower link 4 onto the 3 poi...

Page 9: ...bly 1 and license holder stay 2 at the left rear of the tractor with the step bolt 3 rubber cushion 4 M8 x 20 bolt 5 and M8 nuts 6 Mid mount type ROPS Install the tail light assembly 1 at the left rear of the tractor with the step bolt 3 rubber cushion 4 and M8 nuts 6 5 Install the tail light assembly 1 with the step bolt 2 rubber cushion 3 and M8 nut 4 to the right rear of the tractor 6 Connect t...

Page 10: ...iew mirror stay 2 with the M8 x 25 bolts 3 4 Attach the front winker stay RH with the M8 x 25 bolts 3 5 Attach the front combination lights 4 and wire harness 5 to the front winker stay with the star washers 6 and M6 nuts 7 Both sides A Install the front turn signal hazard light at the upper position 6 Connect the combination light cable 8 to the wire harness 9 Both sides A Install the front turn ...

Page 11: ... washers and nuts 3 2 Attach the license light stay 1 to the license plate holder 4 with the two M5 x 16 pan head screws 5 and two flange nuts 6 A When attaching the license light 2 apply the ground 10 between the license plate holder 4 and the flange nut 6 as shown below A Red B Yellow C Orange D Pink Rear mount type ROPS 3 Attach the license plate holder 4 to the license holder stay 7 with the M...

Page 12: ... nut 6 as shown below Rear and Mid mount type ROPS 6 Attach the trailer electrical outlet 1 to the trailer socket stay 5 with the M5 screw 2 M5 nuts 3 and spring washers 4 7 Attach the trailer electrical outlet 1 to the license plate holder 5 with the M5 screws 2 M5 nuts 3 and spring washers 4 Rear mount type ROPS Mid mount type ROPS Rear and Mid mount type ROPS 8 Clamp the wire harness with the c...

Page 13: ...l should sit flat on the steering column and be positioned as shown in the figure 2 Tightening torque for the M12 nut 2 should be 30 to 49 N m 3 0 to 5 0 kgf m 3 Attach the pad 4 BAttaching the Seat 1 Attach the upper seat support 1 to the seat with the two M8 x 30 bolts 2 2 Place the seat on the tractor and fix it with five M8 x 20 bolts 1 ...

Page 14: ...he cord band 2 to protect this switch against damages even if the seat is moved COBO SC74 M91 SEARS 607 4 Connect the connector of the OPC switch harness 2 to the connector of the machine side harness 1 Bundle the excess of these harnesses and secure them with the cord band 3 ...

Page 15: ...h C Hoist and jigs 1 Use a 1 ton or larger hoist 2 Use belt straps to protect the painted surfaces from scratches 3 Prepare blocks and safety stands C Hoist hook position Never raise the front and rear ends at the same time A Front end Fit the front hitch to the front bumper with the four bolts Lift the assembly as shown in the figure A Suspend the front jig place a safety stands below and put the...

Page 16: ... washers 4 each A If the tire side wheel is made for taper nut mounting use only the nut and tighten with the taper side A Be sure the hubs are facing in the proper direction 2 Tightening torque for the M14 nuts 2 should be 108 to 126 N m 11 0 to 12 8 kgf m 3 Hook a hoist to the tractor s 3 point hitch and lift the tractor 4 Pull out the crate skids from the rear 5 Insert the rear tire assembly ov...

Page 17: ...2 Wipe the battery clean of any battery fluid on the outside Battery should be washed clean with water so no acid is left on battery case 2 Next mount the battery 1 on the mounting plate 2 while doing so make sure the two rubber plates are in the correct position see figure below 3 Fix the battery 1 in place with the battery retainer 3 the battery set bolt 4 the M6 plain washer 5 and the wing nut ...

Page 18: ...ull stroke 2 Place the lever in the DOWN A position to lower the three point hitch 3 Place the lever in the SLOW UP C position and make sure that the three point hitch rises slowly 5 to 30 second for the full stroke 4 Place the lever in the SLOW DOWN B position and make sure that the three point hitch lowers slowly when attaching the rear implement later 3 If any of the above check points are not ...

Page 19: ...17 ASSEMBLY INSTRUCTIONS CHECKING LIST FOR INSPECTION AFTER ASSEMBLY ...

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