Toro 31693 Installation Instructions Manual Download

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Form No. 3444-718 Rev D

NA Light Kit

Groundsmaster

4000 Series Rotary Mower

Model No. 31693

Installation Instructions

Safety

Safety and Instructional Decals

Safety decals and instructions are easily visible to the operator and are located near any area of
potential danger. Replace any decal that is damaged or missing.

decal140-1531

140-1531

Snow chute—left

Hazard light—off

Snow chute—right

Attachment—down

Hazard light—on

Attachment—up

decal140-1623

140-1623

Beacon—off

Beacon—on

Original Instructions (EN)

Printed in the USA

*3444-718*

Summary of Contents for 31693

Page 1: ...ocated near any area of potential danger Replace any decal that is damaged or missing decal140 1531 140 1531 1 Snow chute left 4 Hazard light off 2 Snow chute right 5 Attachment down 3 Hazard light on 6 Attachment up decal140 1623 140 1623 1 Beacon off 2 Beacon on 2022 The Toro Company 8111 Lyndale Avenue South Bloomington MN 55420 Register at www Toro com Original Instructions EN Printed in the U...

Page 2: ...1 Right light mount machines with a cab 1 Flange head capscrew 1 2 x 1 inch 2 Flange Locknut 1 2 inch 2 4 Cable tie 2 Assemble the headlights to the brackets Console harness 1 Cap plug 1 Fuse mount plate 1 Clip nut 10 1 Flasher 1 Flange head screw 10 x 3 8 inch 1 Cable tie 1 Bracket mount 2 Clip nut 1 4 inch 8 Switch mount 1 Multi function switch 1 Switch clip thick 1 Switch clip thin 1 Switch plu...

Page 3: ...Phillips head screw 10 x 1 1 4 inches 4 Pivot bracket 2 Capscrew 1 4 x 3 4 inch 6 Locknut 1 4 inch 6 Left mount cover 1 Right mount cover 1 Push in fasteners 8 Swivel adapter mount 2 Carriage bolt 1 4 x 1 1 4 inches 4 8 Flange locknut 3 8 inch 4 Install the taillights Slow moving vehicle emblem 1 Slow moving vehicle mount 1 Capscrew 1 4 x 3 4 inch 3 Washer 1 4 x 3 4 inch 3 9 Locknut 1 4 inch 3 Ins...

Page 4: ...on the flat surface above the battery cover to ease the removal of the cover g020758 Figure 2 1 Battery cover 2 Press down here 2 Disconnect the negative black battery cable g020451 Figure 3 1 Battery 3 Slip the rubber boot off the positive terminal and disconnect the cable 3 Installing the Reflector Decals Parts needed for this procedure 2 Reflector decal front yellow 2 Reflector decal back red I...

Page 5: ... pillar above the headlight bracket with alcohol and allow it to dry Figure 5 g351129 Figure 5 1 Front cab pillar 3 23 8 cm 9 3 8 inches 2 Reflector decal yellow 4 Headlight bracket 2 Remove the backing film yellow reflector decal 3 Align the decal 23 8 cm 9 3 8 inches above the headlight bracket and adhere the decal to the cab pillar Figure 5 Installing the Rear Reflector 1 Clean the face of the ...

Page 6: ...g the Headlights At the bracket side of the headlight look at the information printed on the housing Figure 7 Note the part number and the RH or LH information g350385 Figure 7 Identifying the Headlight Mounts Use Figure 8 and Figure 9 to identify the headlight mounts for your machine g350863 Figure 8 Machines with a Roll Bar 1 Light mounts g350864 Figure 9 Machines with a Cab 1 Left light mount 2...

Page 7: ...e page 6 g350530 Figure 11 1 Capscrew 1 2 x 4 1 2 inches 4 Thick washer 1 2 x 2 1 4 x 3 8 inch 2 Thin washer 1 2 x 1 3 8 inch 5 Flange locknut 1 2 inch 3 Light mount machines with a cab 2 Torque locknut and capscrew and locknut to 91 to 113 N m 67 to 83 ft lb 3 Repeat steps 1 and 2 for the light mount at the other side of the machine Assembling the Headlights Machines with a Cab Important Ensure t...

Page 8: ...h 4 for the headlight and light mount for the other side of the machine Installing the Headlights Machines with a Roll Bar Important Ensure that you assemble the headlight marked left at the left side of the machine and the headlight marked right at the right side of the machine 1 Remove the cable tie securing the 6 socket connector labeled HEADLIGHT LH and the 6 socket connector labeled HEADLIGHT...

Page 9: ...t 4 Assemble the capscrew 12 mm to the light mount Figure 15 with the locknut 12 mm and lock washer 12 mm g350531 Figure 15 Right headlight shown 1 Headlight 3 Lock washer 2 Light mount machines with a roll bar 4 Locknut 5 Tighten the locknut and capscrew 6 Bundle the excess wire harness and secure it to the chassis with a cable tie 7 Repeat steps 2 through 5 for the other headlight at the other s...

Page 10: ...t and capscrew and locknut to 91 to 113 N m 67 to 83 ft lb 3 Repeat steps 1 and 2 for the other headlight and light mount at the other side of the machine 4 Remove the cap from the 6 socket connector labeled HEADLIGHT LH or the 6 socket connector labeled HEADLIGHT RH of the machine wire harness and plug the connector into the headlight Figure 17 g350820 Figure 17 1 6 socket connector labeled HEADL...

Page 11: ...er switch 2 Knob 1 Fuse cover 2 Bolt retainer 4 Carriage bolt 1 4 x 2 inches 4 Flange locknuts 2 Cable ties 2 Push in fastener 4 Flange heads screw 1 4 x 3 4 inch Installing the Console Harness Connector Plug 1 Disconnect the single pin connector from the single socket connector labeled NA EU MODE SELECTOR Figure 18 g350773 Figure 18 1 Cap plug 3 Single pin connector 2 Single socket connector labe...

Page 12: ...er 2 Flange head screws 2 Remove the 4 flange head screws that secure the steering cover to the cover mounts and lift the cover Figure 19 3 Grind a notch in the steering cover as show in Figure 20 g350968 Figure 20 1 Notch steering cover 3 11 mm 7 16 inch 2 6 mm 1 4 inch 4 Align the 12 pin connector end of the control harness through notch in the steering cover Figure 21 12 ...

Page 13: ...embling the Fuse Mount Plate 1 Assemble the clip nut 10 onto the fuse mount plate Figure 23 g350763 Figure 23 1 Clip nut 10 4 Flange head screw 10 x 3 8 inch 2 Fuse mount plate 5 Cable tie 3 Flasher 2 Assemble the flasher to the mount plate Figure 23 with a flange head screw 10 x 3 8 inch 3 Secure the flasher to the mount plate with a cable tie Figure 23 4 Plug the 12 socket connector of the conso...

Page 14: ...nnector flasher 2 12 socket connector console harness 5 Insert push in anchor of the console harness into the 6 4 mm 1 4 inch hole in the bracket mount Figure 25 g350766 Figure 25 1 Bracket mount 2 Push in anchor console harness 14 ...

Page 15: ...tch into the 100 mm 2 inch hole in the switch mount as shown in Figure 27 g350769 Figure 27 1 Switch mount 2 Multi function switch 3 Secure the multi function switch to the switch mount with the thick and thin switch clips Figure 28 g350778 Figure 28 1 Tab multi function switch 3 Switch clip thin 2 Switch clip thick 4 Insert the 3 switch plugs into the switch mount as shown in Figure 29 15 ...

Page 16: ...ble the 2 knobs into the fuse cover and secure the knobs with 2 bolt retainers Figure 31 g350764 Figure 31 1 Bolt retainer 3 Knob 2 Fuse cover 7 Assemble the fuse cover to the switch plate and tighten the knobs Figure 31 Installing the Switch Plate to the Steering Column 1 Align the switch plate to the rearward side or the steering column Figure 33 g350762 Figure 32 1 Carriage bolt 1 4 x 2 inches ...

Page 17: ...ocknuts 1 4 inch 5 Align the switch plate to the operator s seat and tighten the 4 flange locknuts Connecting the Console Harness to the Switches 1 Plug the 8 socket connector of the control harness labeled HAZARD SWITCH into the 8 pin connector of the rocker switch Figure 34 g350776 Figure 34 1 8 pin connector rocker switch 2 8 socket connector labeled HAZARD SWITCH console harness 2 Plug the 9 p...

Page 18: ...wn in Figure 36 3 Secure the cover to the mount with 4 flange heads screws 1 4 x 3 4 as shown in Figure 37 g350771 Figure 37 1 Flange heads screw 1 4 x 3 4 inch 2 Control cover 6 Connecting the Console Harness No Parts Required Procedure 1 Remove the cap from the 12 socket connector of the machine wire harness Figure 38 and Figure 39 g351028 Figure 38 18 ...

Page 19: ...l Bar At the floor along right side of the operator s seat remove the 2 socket head screws and 2 washers that secure the controller cover to the electrical component mount and remove the cover Figure 40 g351012 g351093 Figure 40 1 Electrical cover 3 Washer 2 Socket head screw 4 Clip nut electrical component mount Removing the Electrical Cover Machines with a Cab At the floor along right side of th...

Page 20: ...rical component mount Figure 43 g351093 Figure 43 1 Electrical cover 3 Washer 2 Socket head screw 4 Clip nut electrical component mount 2 Install the controller cover to the electrical component mount Figure 43 with the 2 socket head screws and 2 washers that you removed in Removing the Electrical Cover page 19 Installing the Electrical Cover Machines with a Cab 1 Align holes in the controller cov...

Page 21: ...ange locknut 3 8 inch Assembling the Light Housings 1 Align the left light housing mount into the left light housing as shown in Figure 45 g350513 Figure 45 1 Left light housing 4 Flange locknut 1 4 inch 2 Left light housing mount 5 Right light housing 3 Carriage bolt 1 4 x 5 8 inch 6 Right light housing mount 2 Secure the mount to the housing Figure 45 with 2 carriage bolt 1 4 x 5 8 inch and flan...

Page 22: ...harness into the right light housing Figure 46 3 Assemble 2 clip nuts onto the inner mount as shown in Figure 47 g350574 Figure 47 1 Inner mount 3 Light housing 2 Clip nut 1 4 inch 4 Socket head screw 1 4 x 3 4 inch 4 Align the 4 socket connector of the harness through the inner mount Figure 47 5 Assemble the inner mount into the light housing and secure the mount to the housing Figure 47 with 4 s...

Page 23: ...epeat steps 1 through 3 for the other taillight and light housing 5 Install a pivot bracket to the light housing mount Figure 49 with 3 capscrews 1 4 x 3 4 inch and locknuts 1 4 inch g351422 Figure 49 1 Capscrew 1 4 x 3 4 inch 3 Pivot bracket 2 Light housing mount 4 Locknut 1 4 inch 6 Install the mount cover to the light housing mount with 4 push in fasteners Figure 50 g350666 Figure 50 1 Push in ...

Page 24: ...to 83 ft lb 5 Install the pivot bracket to the carriage bolts in the swivel adapter mount Figure 52 with 2 flange locknuts 3 8 inch g350605 Figure 52 1 Carriage bolt 3 8 x 1 1 4 inches 3 Flange locknut 3 8 inch 2 Pivot bracket 6 Repeat steps 1 through 4 for the swivel adapter mount at the other side of the bumper 9 Installing the Slow Moving Vehicle Sign Parts needed for this procedure 1 Slow movi...

Page 25: ...nt with the slots in the hood pivot bracket Figure 55 g351151 Figure 55 1 Slow moving vehicle mount 2 Flange head capscrew 3 8 x 1 1 4 inches 4 Assemble the slow moving vehicle mount to the hood pivot bracket Figure 55 with the 2 flange head capscrews 3 8 x 1 1 4 inches 5 Torque the capscrews to 37 to 45 N m 27 to 33 ft lb 10 Connecting the Taillight Harnesses No Parts Required Routing and Connect...

Page 26: ...oard Figure 56 5 Insert the push in anchor of the license plate light branch into the hole in the left hood hinge mount Figure 57 g351457 Figure 57 1 Push in anchor 3 2 socket connector and cap license plate light branch left taillight harness 2 Hole hood hinge mount left 6 At the inboard side of the frame rail remove the cap from the 4 socket connector labeled LH REAR LIGHT of the machine wire ha...

Page 27: ...harness anchor 2 At the inboard side of the frame rail remove the cap from the 4 socket connector labeled RH REAR LIGHT of the machine wire harness Figure 60 g350907 Figure 60 1 Cap 3 4 pin connector labeled RH Rear Lights right taillight harness 2 4 socket connector labeled RH REAR LIGHT machine wire harness 3 Plug the 4 pin connector labeled RH Rear Lights of right taillight harness into the 4 s...

Page 28: ...ry compartment cover Figure 62 until it securely snaps shut g351816 Figure 62 1 Battery cover Operation Controls Note Check the operation of the lights Make sure that the correct lights are flashing when operating the turn signal switch g351549 Figure 63 1 Light switch 2 Turn signal switch Using the Lights g351478 Figure 64 1 OFF 3 Road lights and optional work light ON 2 Road lights ON 1 Turn the...

Page 29: ...g351460 Figure 65 1 Hazard switch Press the top of the switch Figure 65 to run the hazard lights Note The hazard switch illuminates when running the hazard lights Press the bottom of the switch to shut off the hazard lights Adjusting the Headlights 1 Loosen the mounting locknuts and capscrews to adjust the lights Figure 62 g351458 Figure 66 1 Capscrew horizontal light adjustment 3 Locknut and caps...

Page 30: ...age 20 or Installing the Electrical Cover page 20 Replacing a Taillight Fuse 1 Park the machine on a level surface engage the parking brake lower the cutting units shut off the engine and remove the key 2 Unlatch and open the hood 3 Remove the cap from the in line fuse holder Figure 68 g350865 Figure 68 1 Cap 3 In line fuse holder 2 Fuse 4 Replace the fuse refer to the Fuse Table Fuse Table Left t...

Page 31: ...Notes ...

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