KTR DATAFLEX 85 Series Operating & Assembly Instructions Download Page 16

KTR Kupplungstechnik 

GmbH 

D-48407 Rheine 

DATAFLEX

®

 85/... 

Torque Measuring Shaft 

Operating/Assembly instructions 

KTR-N 
Sheet: 
Edition: 

49012 EN 
16 of 18 

 

Please note protection 

mark ISO 16016. 

Drawn: 03.09.13 

Pz/Koe 

Replaced 

for: 

KTR-N valid from 28.05.13 

Verified: 

22.10.13 Pz 

Replaced by: 

 

 

4 Assembly 

 

4.10 Technical description 

 

Table 14:

 

Condition LED 

Normal Operation 

OFF 

Error ON 

 
 

Automatic Offset Correction

 

If an incorrect value is indicated if no torque is applied (

 5,0 V), an automatic offset alignment can be effected by 

pressing the button T1-Auto-Offset for 2 seconds. 
For this purpose the torque is reduced to 0 and the button T1-AUTO-OFFSET must be pressed for 2 seconds. 
After successful alignment the saving of the new values is confirmed by 6-fold blinking of the program - LED and 
the normal measuring operation is continued automatically. 
For an easy connection in control systems the Auto-Offset-Connection is accessible in the connection housing 
DF2 (No. 12). 
 
 
 

5. Calibration (Manual adjustment of amplification and offset.) 

 

 

A T T E N T I O N !

 

The measurement shaft is delivered in calibrated state. 
We recommended checking the calibration every half year.

 

 
 
The amplification determines the correct relationship between 
the torque and the output voltage as well as the output current. It 
influences the incline of the curves shown in illustration 14.1 and 
14.2. The displacement of the curves in vertical direction 
depends on the offset alignment. 
Both parameters can be set and saved one after the other (see 
illustration 22). 

 

Illustration 22: flow of the manual setting 

 
 

Instructions for a new calibration:

 

1.  Press the T2-Program key for 2 seconds. The PROGRAM-LED will blink two times. An adjustment of the 

amplification factor is possible now. 

2.  The measurement shaft should now be alternately loaded and unloaded by a defined weight. The difference 

between the output values should be compared to the actual difference between the load and unload. 

3.  Through a quick press of the T1-AUTO-OFFSET key the amplification factor can be roughly varied. While a 

fine variation of the amplification factor can be made using a quick press of the T2-PROGRAM key. One after 
the other all of the types of amplification factors can be adjusted (see illustration 23.1). 

4.  If the difference of the displayed measurement values of the loading and unloading corresponds with the 

outside determined torque difference, the adjustment of the amplification is finished. 

5.  Press the T2-PROGRAM key for 2 seconds. The PROGRAM-LED will blink 4 times. The manual setting of the 

offset can start now. 

6.  As described under point 3 the keys can be pressed quickly to set all of the values (see illustration 23.2). If no 

torque is applied the measurement shaft should be adjusted to an output voltage of 5,0 V or rather an output 
current of 12,0 mA. 

7.  When the offset adjustment is finished, pressing the T2-PROGRAM key for two seconds will save all of the 

new parameters. The PROGRAM-LED will blink one time. The measuring shaft will be in its normal operating 
mode again. 

 

Summary of Contents for DATAFLEX 85 Series

Page 1: ...h integrated measuring shaft Table of contents 1 Technical data 2 Advice 2 1 General advice 2 2 Safety and advice symbols 2 3 General hazard warnings 2 4 Intended use 3 Storage 4 Assembly 4 1 Componen...

Page 2: ...y incl hysteresis 1 0 5 Influence of temperature 10K 0 5 Nominal temperature range C 0 55 Supply voltage V DC 24 4 Max current consumption mA 100 Torque output Output voltage torque V 0 10 Output curr...

Page 3: ...data Coupling size DATAFLEX 85 2000 85 5000 85 10000 Coupling size RADEX N 105 115 135 Dimensions mm Dimension d1 d2 max 105 115 135 Dimension D1 225 265 305 Dimension D2 147 163 184 Dimension L6 344...

Page 4: ...n against accidental switch on Please read through and observe the following safety instructions All operations with and on the measuring shaft must be performed based on the idea of Safety First Secu...

Page 5: ...d The best relative air humidity is less than 65 4 Assembly The measuring shaft and the couplings are supplied as single pre assembled structural components Before assembly the measuring shaft should...

Page 6: ...with cup point or an end plate for the axial fastening of the hubs Illustration 4 concentricity and axial run out 4 3 Displacements alignment of the torque measuring shaft The displacement figures sho...

Page 7: ...O N We recommend to inspect bores shaft keyway and feather key for dimensional accuracy before assembly 4 5 Assembly of the RADEX N clamping ring hubs on the DATAFLEX torque measuring shaft The force...

Page 8: ...que TA Nm 120 120 295 Transmittable torque Nm 1 frictional torque 8000 10900 15600 1 H7 h6 shaft hub fit 4 6 Assembly of the hubs on driving and driven side Assemble the hubs on the shafts of the driv...

Page 9: ...es mentioned in table 6 by means of a torque key Illustration 11 assembly of the lamina sets 4 8 Tightening torque of the fitting screws The fitting screws have to be tightened to the tightening torqu...

Page 10: ...n see table 7 The measuring system has three measuring terminals which the analogous terminal figures for torque and speed can be measured on Two digital terminals show the current operating condition...

Page 11: ...on 13 connection housing DF2 Input voltage 10 24V Supply voltage 24 V DC 4 V 100 mA 11 GND Supply voltage Torque output 4 M U Output voltage 0 V 10 V RA 1 k 5 GND Ground torque output 6 M I Output cur...

Page 12: ...d by 4 Assembly 4 10 Technical description Table 9 Relation between torque output values DATAFLEX size U M I M 85 2000 2 5 V 1000 Nm 4 mA 1000 Nm 85 5000 1 V 1000 Nm 1 6 mA 1000 Nm 85 10000 0 5 V 1000...

Page 13: ...TP Left Right Low Pass on Low Pass off The limit frequency of the filter can be changed by varying the DIP switches see illustration 15 inside the connection housing Illustration 15 position of DIP s...

Page 14: ...must not be charged with an external voltage see illustration 17 The output voltage of speed lines can be varied by modifying the jumper position in the connection housing to 5V level see illustration...

Page 15: ...1 8000 800 U min V 1 1 1 0 10000 1000 U min V 1 1 1 1 Table 13 Selection of DATAFLEX series DATAFLEX type S5 S6 DATAFLEX 22 42 85 140 0 0 DATAFLEX 16 1 1 DATAFLEX 32 0 1 e Digital input and output The...

Page 16: ...pends on the offset alignment Both parameters can be set and saved one after the other see illustration 22 Illustration 22 flow of the manual setting Instructions for a new calibration 1 Press the T2...

Page 17: ...again The previously saved parameters will then be reproduced The safe measurement operation can be carried out after saving the new parameters point 7 or after interrupting the power supply After sav...

Page 18: ...3 i V Reinha Engine DATAFL orque Mea ating Asse 13 Pz Koe 13 Pz tificate nik GmbH D easuring s uctions is in a 15 Decembe ating to elect ustrial enviro charge immu frequency el ansient burst ducted d...

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