KTR DATAFLEX 85 Series Operating & Assembly Instructions Download Page 11

KTR Kupplungstechnik 

GmbH 

D-48407 Rheine 

DATAFLEX

®

 85/... 

Torque Measuring Shaft 

Operating/Assembly instructions 

KTR-N 
Sheet: 
Edition: 

49012 EN 
11 of 18 

 

Please note protection 

mark ISO 16016. 

Drawn: 03.09.13 

Pz/Koe 

Replaced 

for: 

KTR-N valid from 28.05.13 

Verified: 

22.10.13 Pz 

Replaced by: 

 

 

4 Assembly 

 

4.10 Technical description 

 

3. Connection housing DF2 

The connection housing DF2 has 12 screwed connections for power supply, display equipment and switches. 
The torque signal is displayed as proportional direct voltage 0 … 10 V and as current of 4 … 20 mA. 
For speed output a square wave signal and a scalable voltage signal is available (for pin configuration see  
table 8). 
The switch T1 serves for programming and can be bridged externally from GND via the terminal 12 (T1). 
 

Table 8: Pin assignment of the connection housing DF2 

No. Designation 

Function 

Characteristic 

 

 

Illustration 13:  

connection housing DF2 

Input voltage 

10 

24V 

Supply v 

24 V DC ± 4 V / 100 mA 

11 

GND 

Supply voltage - 

 

Torque output 

4 M-U 

Output v 

0 V ... 10 V (R

A

 = 1 k

GND 

Ground torque output 

 

M-I 

Output current 

4 mA … 20 mA

Speed output pulse signal 

N1 

Speed output channel 1 

HTL (24V, 60 pulses /rev.) 
TTL (5V, 60 pulses /rev.) 

8 GND 

Ground for pulse speed 
output 

 

9 N2 

Without 

function 

 

Speed output DC-voltage 

1 R/L 

Without 

function 

 

GND 

Ground for DC speed output 

 

N-U 

Speed output DC-voltage 

0 V ... 10 V (scalable) 

Other connections / operating device 

12 

T1 

Push button T1 

External connection T1 

13 

L1, L2 

Signal LED’s 

 

14 

T1, T2 

Push button T1, T2 

Push button for programming 

15 TP Switch 

low 

pass filter 

On/off switch low-pass 

16 

Connection measuring shaft 

1:1 Connection Cable 

17 

Switch for speed scaling 

see table 12 

 

 

 

 

 
 

4. Description of connections 
 
a) Supply voltage 24V 

The supply voltage is 24V DC with a maximum current consumption of 100 mA. 

 
b) Torque output U, l 

To record the torque there are a voltage and a current output available. Both outputs can be used at the same 
time. 
 
 
 
 

Summary of Contents for DATAFLEX 85 Series

Page 1: ...h integrated measuring shaft Table of contents 1 Technical data 2 Advice 2 1 General advice 2 2 Safety and advice symbols 2 3 General hazard warnings 2 4 Intended use 3 Storage 4 Assembly 4 1 Componen...

Page 2: ...y incl hysteresis 1 0 5 Influence of temperature 10K 0 5 Nominal temperature range C 0 55 Supply voltage V DC 24 4 Max current consumption mA 100 Torque output Output voltage torque V 0 10 Output curr...

Page 3: ...data Coupling size DATAFLEX 85 2000 85 5000 85 10000 Coupling size RADEX N 105 115 135 Dimensions mm Dimension d1 d2 max 105 115 135 Dimension D1 225 265 305 Dimension D2 147 163 184 Dimension L6 344...

Page 4: ...n against accidental switch on Please read through and observe the following safety instructions All operations with and on the measuring shaft must be performed based on the idea of Safety First Secu...

Page 5: ...d The best relative air humidity is less than 65 4 Assembly The measuring shaft and the couplings are supplied as single pre assembled structural components Before assembly the measuring shaft should...

Page 6: ...with cup point or an end plate for the axial fastening of the hubs Illustration 4 concentricity and axial run out 4 3 Displacements alignment of the torque measuring shaft The displacement figures sho...

Page 7: ...O N We recommend to inspect bores shaft keyway and feather key for dimensional accuracy before assembly 4 5 Assembly of the RADEX N clamping ring hubs on the DATAFLEX torque measuring shaft The force...

Page 8: ...que TA Nm 120 120 295 Transmittable torque Nm 1 frictional torque 8000 10900 15600 1 H7 h6 shaft hub fit 4 6 Assembly of the hubs on driving and driven side Assemble the hubs on the shafts of the driv...

Page 9: ...es mentioned in table 6 by means of a torque key Illustration 11 assembly of the lamina sets 4 8 Tightening torque of the fitting screws The fitting screws have to be tightened to the tightening torqu...

Page 10: ...n see table 7 The measuring system has three measuring terminals which the analogous terminal figures for torque and speed can be measured on Two digital terminals show the current operating condition...

Page 11: ...on 13 connection housing DF2 Input voltage 10 24V Supply voltage 24 V DC 4 V 100 mA 11 GND Supply voltage Torque output 4 M U Output voltage 0 V 10 V RA 1 k 5 GND Ground torque output 6 M I Output cur...

Page 12: ...d by 4 Assembly 4 10 Technical description Table 9 Relation between torque output values DATAFLEX size U M I M 85 2000 2 5 V 1000 Nm 4 mA 1000 Nm 85 5000 1 V 1000 Nm 1 6 mA 1000 Nm 85 10000 0 5 V 1000...

Page 13: ...TP Left Right Low Pass on Low Pass off The limit frequency of the filter can be changed by varying the DIP switches see illustration 15 inside the connection housing Illustration 15 position of DIP s...

Page 14: ...must not be charged with an external voltage see illustration 17 The output voltage of speed lines can be varied by modifying the jumper position in the connection housing to 5V level see illustration...

Page 15: ...1 8000 800 U min V 1 1 1 0 10000 1000 U min V 1 1 1 1 Table 13 Selection of DATAFLEX series DATAFLEX type S5 S6 DATAFLEX 22 42 85 140 0 0 DATAFLEX 16 1 1 DATAFLEX 32 0 1 e Digital input and output The...

Page 16: ...pends on the offset alignment Both parameters can be set and saved one after the other see illustration 22 Illustration 22 flow of the manual setting Instructions for a new calibration 1 Press the T2...

Page 17: ...again The previously saved parameters will then be reproduced The safe measurement operation can be carried out after saving the new parameters point 7 or after interrupting the power supply After sav...

Page 18: ...3 i V Reinha Engine DATAFL orque Mea ating Asse 13 Pz Koe 13 Pz tificate nik GmbH D easuring s uctions is in a 15 Decembe ating to elect ustrial enviro charge immu frequency el ansient burst ducted d...

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