KTM F9903T5 Owner'S Manual Download Page 212

Page: 212 / 344

13 SERVICE WORK ON THE CHASSIS

210

13.24

Installing the fuel tank cover

E01078-10

Main work

–

Position the fuel tank cover.

Holding lug

engages under the fuel tank

Info

Pay attention to the sealing lip and the bleeder hose.

E01076-11

–

Mount and tighten screw

Guideline

Screw, cover part

M5x12

3.5 Nm
(2.58 lbf ft)

Summary of Contents for F9903T5

Page 1: ...OWNER S MANUAL 2020 1290 Super Adventure S Art no 3214094en...

Page 2: ......

Page 3: ...wever minor differences due to further developments in design cannot be ruled out completely All specifications contained herein are non binding KTM Sportmotorcycle GmbH specifically reserves the righ...

Page 4: ...pplies quality assurance processes that lead to the highest possible product quality as defined in the ISO 9001 international quality management standard Issued by T V Management Service KTM Sportmoto...

Page 5: ...e parts accessories 18 3 4 Service 19 3 5 Figures 19 3 6 Customer service 19 4 VIEW OF VEHICLE 20 4 1 View of vehicle front left example 20 4 2 View of vehicle rear right example 22 5 SERIAL NUMBERS 2...

Page 6: ...hift lever 50 6 30 Foot brake lever 51 6 31 Side stand 52 6 32 Center stand 53 7 COMBINATION INSTRUMENT 54 7 1 Combination instrument 54 7 2 Activation and test 55 7 3 Day Night mode 57 7 4 Warnings 5...

Page 7: ...27 21 Extra Functions 102 7 27 22 Motorcycle 103 7 27 23 Heated Grips optional 103 7 27 24 Heated Seat optional 104 7 27 25 Load 105 7 27 26 Damping 106 7 27 27 Ride Mode 107 7 27 28 MTC 108 7 27 29 M...

Page 8: ...position of the foot brake lever 142 8 13 Adjusting the tilt of the combination instrument 143 9 PREPARING FOR USE 145 9 1 Advice on preparing for first use 145 9 2 Running in the engine 147 9 3 Load...

Page 9: ...15 Installing the bottom triple clamp cover 196 13 16 Removing the front side cover 197 13 17 Installing the front side cover 197 13 18 Removing the mask spoiler 198 13 19 Installing the mask spoiler...

Page 10: ...8 Changing the fuses in the fuse box 262 16 9 Checking the headlight setting 265 16 10 Adjusting the headlight range 266 16 11 Diagnostics connector 268 16 12 Front ACC1 and ACC2 268 16 13 ACC1 and AC...

Page 11: ...bsorber 311 23 9 Chassis tightening torques 312 24 DECLARATIONS OF CONFORMITY 318 24 1 Declarations of conformity 318 24 2 Country specific declarations of conformity 320 25 OPEN SOURCE 321 25 1 Infor...

Page 12: ...ith this symbol requires specialist knowledge and technical understanding In the interest of your own safety have these jobs performed by an authorized KTM workshop Your motorcycle will be optimally c...

Page 13: ...rework 1 2 Formats used The typographical formats used in this document are explained below Proprietary name Indicates a proprietary name Name Indicates a protected name Brand Indicates a brand availa...

Page 14: ...Dangers can arise for people property and the environment through use not as intended Any use of the vehicle beyond the intended and defined use constitutes misuse Misuse also includes the use of oper...

Page 15: ...nvariably lead to fatal or serious permanent injury if the appropriate measures are not taken Warning Identifies a danger that is likely to lead to fatal or serious injury if the appropriate measures...

Page 16: ...rendered inoperative by any person Among those acts presumed to constitute tampering are the acts listed below 1 Removal or puncturing of the main silencers baffles header pipes or any other component...

Page 17: ...the exhaust system radiator engine shock absorber or brake system before the vehicle parts have cooled down Let the vehicle parts cool down before you perform any work on the vehicle Only operate the...

Page 18: ...must be at a standstill models without ignition lock or remote key Special tools are necessary for certain tasks The tools are not a component of the vehicle but can be ordered using the number in pa...

Page 19: ...advise you 2 10 Owner s Manual It is important that you read this Owner s Manual carefully and completely before making your first trip The Own er s Manual contains useful information and many tips o...

Page 20: ...t allow fuel to enter the groundwater the soil or the sewage system Use fuels and auxiliary substances in accordance with the Owner s Manual and specification 3 3 Spare parts accessories For your own...

Page 21: ...efore the interval listed in the service schedule is reached It is imperative that you adhere to the stipulated run in times and service intervals If you observe these exactly you will ensure a much l...

Page 22: ...4 VIEW OF VEHICLE 20 4 1 View of vehicle front left example F01747 10...

Page 23: ...sories p 42 2 Clutch lever p 28 3 Seat lock p 47 4 Grab handles p 48 5 Luggage rack plate p 48 6 Passenger foot pegs p 50 7 Center stand p 53 8 Rider footrests p 134 9 Shift lever p 50 bk Side stand p...

Page 24: ...4 VIEW OF VEHICLE 22 4 2 View of vehicle rear right example F01748 10...

Page 25: ...3 1 Fuel tank filler cap 2 Combination switch left side p 29 3 Combination switch right p 36 4 Throttle grip p 29 5 Hand brake lever p 28 6 Storage compartment 7 Cooling system compensating tank 8 Foo...

Page 26: ...ehicle identification number 1 is stamped on the bottom right of the frame behind the steering head The vehicle identification number is also shown on the type label 5 2 Type label 402293 10 Type labe...

Page 27: ...10 The key number Code number 1 can be found on the KEYCODECARD Info You need the key number to order a spare key Keep the KEYCODECARD in a safe place 5 4 Engine number 402296 10 The engine number 1 i...

Page 28: ...5 Fork part number 402295 10 The fork part number 1 is stamped on the inner side of the fork stub 5 6 Shock absorber article number 402339 10 The shock absorber article number 1 is stamped on the top...

Page 29: ...SERIAL NUMBERS 5 27 5 7 Steering damper article number H02023 10 Steering damper article number 1 is embossed on the underside of the steering damper...

Page 30: ...elf adjusting 6 2 Hand brake lever V00712 10 The hand brake lever 1 is fitted on the right side of the handle bar The hand brake lever is used to activate both the front brake and rear brake at the sa...

Page 31: ...LS 6 29 6 3 Throttle grip V00734 11 The throttle grip 1 is fitted on the right side of the handlebar 6 4 Combination switch left side The left combination switch is fitted on the left side of the hand...

Page 32: ...36 6 5 Light switch K00799 10 The light switch 1 is fitted on the combination switch on the left Possible states Low beam on Light switch in position A In this position the low beam and tail light ar...

Page 33: ...uise control system tip switch at the top The last saved speed is reached and maintained Every sub sequent brief pressing increases the target speed by 1 km h or 1 mph Press and hold cruise control sy...

Page 34: ...ction press the cruise control system tip switch to the left In addition the cruise control system function is deactivated when one of the following events occurs Operating the hand brake lever Operat...

Page 35: ...slippery road surfaces e g rain ice or snow or unpaved surfaces e g sand stones or gravel Do not use the cruise control systems function if the traffic does not permit a constant speed The cruise cont...

Page 36: ...P button Button 2 is the DOWN button Button 3 is the SET button Button 4 is the BACK button 6 8 Turn signal switch V00713 10 Turn signal switch 1 is fitted on the combination switch on the left Possib...

Page 37: ...tic turn signal switch off function ATIR is avail able as a software feature The ATIR function uses a time and distance counter If the turn signal has been on for at least 10 seconds and 150 meters of...

Page 38: ...d on the left side of the handlebar Possible states The horn button is in the basic position The horn button is pressed The horn is operated in this position 6 10 Combination switch right The right co...

Page 39: ...9 10 The hazard warning flasher switch 1 is fitted on the right side of the combination switch The hazard warning flasher is used to indicate emergency situa tions Info The hazard warning flasher can...

Page 40: ...e right side of the combination switch Possible states Emergency OFF switch electric starter button off top position In this position the ignition circuit is inter rupted a running engine stops and a...

Page 41: ...y be locked if the handlebar is turned fully to the left Possible states Race on button in the basic position Race on button pressed briefly Pressing briefly switches the ignition on and unlocks the s...

Page 42: ...is too low hold the Race on key or the black ignition key in area A on the motorcycle and repeat starting Info As soon as the engine has been started safely stow away the Race on key or the black igni...

Page 43: ...6 16 Race on key S01724 10 In this vehicle the Race on key 1 performs all the functions of the conventional ignition key Press the 2 button to fold out the key bit The key bit it is only used for unlo...

Page 44: ...ing the vehi cle The ignition keys supplied are activated when delivered Up to four ignition keys in total can be activated by an authorized KTM workshop The key number must be provided in each case 6...

Page 45: ...p tion 2 1 A 6 19 Opening fuel tank filler cap Danger Fire hazard Fuel is highly flammable The fuel in the fuel tank expands when warm and can escape if overfilled Do not refuel the vehicle in the vic...

Page 46: ...horoughly with water and consult a doctor in case of fuel contact with the eyes Change your clothing in case of fuel spills on them Keep fuels correctly in a suitable canister and out of the reach of...

Page 47: ...Fire hazard Fuel is highly flammable toxic and a health hazard Check that the fuel tank filler cap is locked cor rectly after closing Change your clothing if fuel spills on them Rinse the affected are...

Page 48: ...ocks are closed Level equalization cannot take place and the fuel supply to the throttle valve body is shut off Fuel cocks are open Level equalization can take place and the fuel supply to the throttl...

Page 49: ...tment F00919 10 Close storage compartment Attach lock 1 in area A and press down 6 24 Seat lock V00737 10 Seat lock 1 is located on the left side of the vehicle under the seat It can be unlocked using...

Page 50: ...26 Luggage rack plate F01250 11 The luggage rack plate 1 is located behind the seat The base plate of a luggage system optional can be attached to the luggage rack plate The luggage rack plate may no...

Page 51: ...n be attached on the case holders Use case systems approved and or recommended by KTM Observe the specifications in the enclosed KTM PowerParts fitting instructions Info The use of other case systems...

Page 52: ...ot pegs can be folded up and down Possible states Passenger foot pegs folded up For operation without a pas senger Passenger foot pegs folded down For operation with a pas senger 6 29 Shift lever 4022...

Page 53: ...ositions can be seen in the figure The idle position is between first and second gears 6 30 Foot brake lever 402301 10 Foot brake lever 1 is located in front of the right footrest The rear brake is ac...

Page 54: ...ed up during motorcycle use The side stand is coupled with the safety starting system See the instructions in the section on Stopping parking Possible states Side stand folded out The vehicle can be s...

Page 55: ...CONTROLS 6 53 6 32 Center stand 402031 10 In addition to the side stand the vehicle is equipped with a center stand 1...

Page 56: ...burns Parts of the combination instrument become very hot in certain situations In particular the display gets hot in ambient tempera tures above 55 C 131 F during extended stationary periods e g at...

Page 57: ...nation instrument is activated when the ignition is switched on Info The brightness of the displays is controlled by an ambient light sensor in the combination instrument Test The welcome text appears...

Page 58: ...rs in the process and contact an authorized KTM workshop The oil pressure warning lamp always lights up as long as the engine is not running If the engine is running and the oil pressure warning lamp...

Page 59: ...Info The ambient light sensor in the combination instrument measures the brightness of the environment and automat ically switches the display to day or night mode The dis play is brightened darkened...

Page 60: ...evance Yellow warnings 1 indicate errors or information which require prompt intervention or an adjustment to the riding style Red warnings 2 indicate errors or information which require immediate int...

Page 61: ...wn in area 1 of the display The ice warning appears on the display when the ambient tem perature drops below the specified value Temperature 4 C 39 F The ice warning goes out on the display when the a...

Page 62: ...7 COMBINATION INSTRUMENT 60 7 6 Indicator lamps F01267 01...

Page 63: ...diately taking care not to endanger yourself or other road users in the process and switch off the engine The ABS warning lamp and TC indicator lamp light up until a speed of approx 6 km h approx 4 mp...

Page 64: ...il pressure is too low Stop immediately taking care not to endanger yourself or other road users in the process and switch off the engine The cruise control system indicator lamp lights up yellow The...

Page 65: ...COMBINATION INSTRUMENT 7 63...

Page 66: ...7 COMBINATION INSTRUMENT 64 7 7 Display F01753 10...

Page 67: ...light is integrated in the tachometer display 2 Cruise control indicator p 68 3 Gear display 4 Unit for the speed display 5 Speed p 69 6 Unit for the speedometer 7 ABS display p 69 8 MTC display p 70...

Page 68: ...oads br Ambient air temperature indicator p 74 bs Bluetooth optional bt GPS optional ck Time p 75 cl SET Only shown where the menu overview is closed cm Favourites display p 75 7 8 Speed F01754 10 The...

Page 69: ...km 621 mi The shift warning light can only be deactivated and the values for RPM1 and RPM2 can only be adjusted after this The shift warning light lights up red at RPM1 and flashes red at RPM2 Info In...

Page 70: ...RPM2 shift warning light flashes 7 10 Cruise control indicator F01754 21 The operating state and active cruise control are shown in the 1 area of the display Cruise control is operated using the crui...

Page 71: ...kilometers per hour km h or in miles per hour mph Info From 160 km h 100 mph the font size of the indicator increases with the speed At 200 km h 124 mph the maximum font size is reached afterwards th...

Page 72: ...isplay indicates whether MTC the system is switched on or off The motorcycle traction control can be switched on or off in the MTC menu 7 14 Ride display F01754 13 The Ride Mode setting is shown in ar...

Page 73: ...is shown in the 1 area of the display The damping can be configured in the Damping menu 7 16 Heated grip optional F01754 16 When the heated grip is switched on the Heated Grips symbol appears in the...

Page 74: ...lay The seat heating can be configured in the Heated Seat menu Info The heating level for the passenger seat heating can be controlled by a switch next to the right grab handle 7 18 Load display F0175...

Page 75: ...the warning ENGINE TEMP HIGH also appears Possible states The engine is cold Up to three bars light up Engine warm Four bars light up Engine hot Five to eight bars light up Engine very hot all eight b...

Page 76: ...or the emergency off switch is switched off Once the side stand is folded up and the emergency OFF switch is switched on the fuel level display is next updated after 2 minutes The fuel level display...

Page 77: ...gured in the Time Date menu Info The time must be reset if the 12 V battery was discon nected from the vehicle or the fuse was removed 7 23 Favourites display F01746 01 Up to eight items of informatio...

Page 78: ...ctor 1 Info The Quick Selector 1 can be configured in the Quick Selec tor 1 menu Any information can be selected 7 25 Quick Selector 2 display F01757 02 When the menu is closed the Quick Selector 2 me...

Page 79: ...gation display shows the direction arrow the distance to the next waypoint the road name as well as up to four sets of information The Navigation display can be freely configured in the Navi Info Scre...

Page 80: ...pen the menu closes automatically after about 20 seconds Pressing the SET button again opens the last menu opened 7 27 1 KTM MY RIDE optional F01280 01 Condition The motorcycle is stationary Function...

Page 81: ...al activated The combination instrument is connected to a suitable cell phone The combination instrument is connected to a suitable head set Press the SET button when the menu is closed Press the UP o...

Page 82: ...s the UP button briefly to change to the next audio track Briefly pressing the DOWN button twice changes to the previ ous audio title or plays the current audio title depending on the cellphone model...

Page 83: ...is activated on the connected cellphone For voice navigation The combination instrument is connected to a suitable headset and an appropriate language package has been downloaded in the KTM MY RIDE ap...

Page 84: ...e is connected the GPS symbol appears in the display of the combination instrument 7 27 4 Navigation Setup optional F01333 01 Condition Function KTM MY RIDE activated optional The KTM MY RIDE app opti...

Page 85: ...u Press the UP or DOWN button until the desired menu item Nav igation Off or Turn by Turn is marked Press the SET button to switch the submenu item on or off Info The visual navigation can be switched...

Page 86: ...on the connected cellphone Press the SET button when the menu is closed Press the UP or DOWN button until KTM MY RIDE is marked Press the SET button to open the menu Press the UP or DOWN button until...

Page 87: ...tion instrument is connected to a suitable headset and an appropriate language package has been downloaded in the KTM MY RIDE app Press the SET button when the menu is closed Press the UP or DOWN butt...

Page 88: ...nal F01327 01 Condition The motorcycle is stationary Function KTM MY RIDE optional activated Press the SET button when the menu is closed Press the UP or DOWN button until KTM MY RIDE is marked Press...

Page 89: ...onal F01331 01 Condition The motorcycle is stationary Function KTM MY RIDE optional activated Function Wireless Interface optional activated Press the SET button when the menu is closed Press the UP o...

Page 90: ...27 9 Phone optional F01336 01 Condition The motorcycle is stationary Function KTM MY RIDE optional activated Function Wireless Interface optional activated The Bluetooth function should also be activa...

Page 91: ...completed successfully by confirming the Passkey on the cellphone and on the combination instrument Info Once the pairing is completed the registered trademark of the paired cellphone is displayed in...

Page 92: ...KTM MY RIDE optional activated Function Wireless Interface optional activated The Bluetooth function should also be activated in the device to be paired Press the SET button when the menu is closed P...

Page 93: ...ered trade mark of the paired headset is displayed in the Head set Rider menu Press the UP or DOWN button until the paired device is marked The paired device can be deleted by pressing the SET button...

Page 94: ...Press the UP or DOWN button until KTM MY RIDE is marked Press the SET button to open the menu Press the UP or DOWN button until Setup is marked Press the SET button to open the menu Press the UP or D...

Page 95: ...d by pressing the SET button Not every headset is suitable for pairing with the com bination instrument Move the device already paired into the range of the combina tion instrument while the Bluetooth...

Page 96: ...utton to open the menu Press the UP or DOWN button until Wireless Interface is marked Switch the Wireless Interface on or off by pressing the SET button Wireless Interface allows the Bluetooth menu to...

Page 97: ...nected to a suitable head set Warning Danger of accidents Headphone volume which is too high distracts attention from traffic activity Always select headphone volume which is low enough for you to sti...

Page 98: ...re and a name An incoming call is visualized in a small window at the top of the combination instrument display when the navigation function is active 7 27 14 Info F01281 01 Press the SET button when...

Page 99: ...distance since the last reset such as between two refueling stops Trip 1 is running and counts up to 9999 1 indicates the average fuel consumption based on Trip 1 Speed1 indicates the average speed b...

Page 100: ...distance since the last reset such as between two refueling stops Trip 2 is running and counts up to 9999 2 indicates the average fuel consumption based on Trip 2 Speed2 indicates the average speed b...

Page 101: ...or DOWN button until General Info is marked Press the SET button to open the menu Date shows the date ODO shows the total distance covered Battery indicates the battery voltage Oil Temp indicates the...

Page 102: ...vi ates from the specified value Even if the tire pressure values are correct stop the vehicle immediately if its behavior indicates a loss of pressure in the tires Press the UP or DOWN button until T...

Page 103: ...ton to open the menu Use the UP or DOWN button to navigate through the warnings All the warnings that have occurred are displayed and stored in the Warnings menu 7 27 20 Service F01296 01 Condition Th...

Page 104: ...or DOWN button until Info is marked Press the SET button to open the menu Press the UP or DOWN button until Extra Functions is marked Press the SET button to open the menu Use the UP or DOWN button t...

Page 105: ...Motorcycle 7 27 23 Heated Grips optional F01298 01 Condition The motorcycle is stationary Menu Heated Grips activated Press SET button when the menu is closed Press UP or DOWN button until Motorcycle...

Page 106: ...r DOWN button until Motorcycle is marked Press the SET button to open the menu Press the UP or DOWN button until Heated Seat is marked Press the SET button to open the menu Activate menu item using th...

Page 107: ...until Motorcycle is marked Press the SET button to open the menu Press the UP or DOWN button until Load is marked Press the SET button to open the menu Activate the menu item using the UP or DOWN butt...

Page 108: ...s the SET button to open the menu Press the UP or DOWN button until Damping is marked Press the SET button to open the menu Activate the menu item using the UP or DOWN button Press the SET button to s...

Page 109: ...arked Press the SET button to open the menu Press the UP or DOWN button to activate the menu item and select it with the SET button Press the SET button to select the engine and motorcycle traction co...

Page 110: ...ntrol system function deactivated Press SET button when the menu is closed Press UP or DOWN button until Motorcycle is marked Press the SET button to open the menu Press the UP or DOWN button until MT...

Page 111: ...Motorcycle is marked Press the SET button to open the menu Press the UP or DOWN button until MTC MSR is marked Press the SET button to open the menu Activate menu item using the UP or DOWN button Swi...

Page 112: ...the SET button to open the menu Note Voiding of the government approval for road use and the insurance coverage If the ABS is switched off completely the vehicle s approval for road use is invalidated...

Page 113: ...ching on the ignition again When the Road ABS mode is active ABS controls both wheels When the Offroad ABS mode is active ABS only con trols the front wheel The rear wheel is not controlled by ABS and...

Page 114: ...he UP or DOWN button until HHC is marked Press the SET button to open the menu Activate menu item using the UP or DOWN button Switch HHC on or off by pressing the SET button 7 27 32 Settings F01283 01...

Page 115: ...DOWN button to activate the menu item and select it with the SET button Up to eight items of information can be selected in the Favourites menu 7 27 34 Navi Info Screen F01729 01 Condition The motorc...

Page 116: ...or DOWN button until Settings is marked Press the SET button to open the menu Press the UP or DOWN button until Quick Selector 1 is marked Press the SET button to open the menu Press the UP or DOWN b...

Page 117: ...d Press the SET button to open the menu Press the UP or DOWN button until Quick Selector 2 is marked Press the SET button to open the menu Press the UP or DOWN button to activate the menu item and sel...

Page 118: ...n be configured in Prefer ences Settings can be made for units or various values Several functions can be enabled or disabled 7 27 38 Units F01311 01 Condition The vehicle is stationary Press the SET...

Page 119: ...ntil Distance is marked Press the SET button to open the menu Activate the menu item using the UP or DOWN button Press the SET button to confirm the desired unit 7 27 40 Temperature F01313 01 Conditio...

Page 120: ...ET button when the menu is closed Press the UP or DOWN button until Preferences is marked Press the SET button to open the menu Press the UP or DOWN button until Units is marked Press the SET button t...

Page 121: ...n until Consumption is marked Press the SET button to open the menu Activate the menu item using the UP or DOWN button Press the SET button to confirm the desired unit 7 27 43 Language F01316 01 Condi...

Page 122: ...l Preferences is marked Press the SET button to open the menu Press the UP or DOWN button until Shift Light is marked Press the SET button to open the menu Activate the menu item using the UP or DOWN...

Page 123: ...menu Press the UP or DOWN button until Time Date is marked Press the SET button to open the menu F01319 01 Setting the clock Press the UP or DOWN button until the time is marked Press the SET button...

Page 124: ...d Press the SET button The month next to Date flashes Press the UP or DOWN button until the current month is set Press the SET button The day next to Date flashes Press the UP or DOWN button until the...

Page 125: ...unning light is not a substitute for the low beam Automatic switching between the daytime running light and low beam may only be partially available when visibility is significantly impaired due to fo...

Page 126: ...r off 7 27 47 Quickshifter optional F01322 01 Condition The motorcycle is stationary Press the SET button when the menu is closed Press the UP or DOWN button until Preferences is marked Press the SET...

Page 127: ...tivate the menu item using the UP or DOWN button Switch the Heated Grips on or off by pressing the SET button 7 27 49 Heated Seat Rid optional F01324 01 Condition The motorcycle is stationary Press th...

Page 128: ...he SET button to open the menu Activate the menu item using the UP or DOWN button Switch the Heated Seat Pas on or off by pressing the SET but ton 7 27 51 Cornering Light Test F01326 01 Condition The...

Page 129: ...ing light in the Right submenu The Cornering Light Test is completed in the Off sub menu Press the SET button in order to perform or switch off the desired Cornering Light Test Info The respective cor...

Page 130: ...he front rider s seat to the fuel tank at the recesses 1 and push the front rider s seat down and forward at the same time 401679 10 Raise the front rider s seat Attach the front rider s seat to the f...

Page 131: ...ndlebar can be mounted in two different positions In this way the handlebar can be mounted in the position that is most comfortable for the rider 8 3 Adjusting the handlebar position Warning Danger of...

Page 132: ...omponents to protect them against damage Do not bend the cables and lines Remove screws 2 Take off the handlebar supports Place the handlebar supports in the required position Mount and tighten screws...

Page 133: ...ositioned cor rectly Position the handlebar clamps Mount and evenly tighten screws 1 Guideline Screw handlebar clamp M8 20 Nm 14 8 lbf ft The markings A of the handlebar scale are located cen trally b...

Page 134: ...8 ERGONOMICS 132 8 4 Adjusting the windshield V00740 10 Turn the adjusting wheel 1 to bring the windshield in the required position...

Page 135: ...ng adjusting screw 1 Info When the adjusting screw is turned clockwise the clutch lever moves closer to the handlebar When the adjusting screw is turned counterclockwise the clutch lever moves away fr...

Page 136: ...d brake lever to your hand size by turning adjusting wheel 1 Info Push the hand brake lever forward and turn the adjust ing wheel Do not make any adjustments while riding 8 7 Rider footrests M00822 10...

Page 137: ...r the left and right sides M00823 10 Remove screw 1 The foot brake lever swings up to the stop M00824 10 Remove pin 2 with washer 3 Carefully remove the pin 4 of the rider footrest Info The spring is...

Page 138: ...8 ERGONOMICS 136 M00826 10 Remove screws 6 M00827 01 Adjust the footrest bracket to the desired position...

Page 139: ...10 Mount and tighten screws 6 Guideline Screw front footrest bracket M8 25 Nm 18 4 lbf ft Loctite 243 M00825 10 Mount the rider footrest with spring 5 and pin 4 Footrest spring plier 58429083000 Mount...

Page 140: ...ylin der M6 10 Nm 7 4 lbf ft Loctite 243 8 9 Checking the basic position of the shift lever Info When driving the shift lever must not touch the rider s boot when in the basic position If the shift le...

Page 141: ...our boot and the shift lever Distance between shift lever and upper edge of boot 10 20 mm 0 39 0 79 in If the distance does not meet specifications Adjust the basic position of the shift lever p 139 8...

Page 142: ...he shift shaft in the required position and engage gearing Info The range of adjustment is limited The shift lever must not come into contact with any other vehicle components during the shift procedu...

Page 143: ...Remove screw 1 along with the shift lever stub Position the shift lever stub with the screw in one of drilled holes 2 depending on the desired lever length Guideline Standard Middle hole Tighten the...

Page 144: ...ndivid ual requirements turn ball joint 4 accordingly Info The range of adjustment is limited The screw must be screwed into the ball joint by at least 5 turns Hold ball joint 4 and tighten nut 2 Guid...

Page 145: ...e combination instrument V00742 10 Pull clamping lever 1 in the direction of the arrow The combination instrument is unlocked V00743 10 To move the combination instrument to the desired position press...

Page 146: ...8 ERGONOMICS 144 V00742 11 Pull clamping lever 1 in the direction of the arrow The combination instrument is locked...

Page 147: ...et boots gloves as well as trousers and a jacket with protectors on all rides Always wear protective clothing that is in good condition and meets the legal regulations Warning Danger of crashing Diffe...

Page 148: ...thers may feel disturbed by excessive noise Make sure that the pre sales inspection work has been carried out by an authorized KTM workshop You will receive a delivery certificate when the vehicle is...

Page 149: ...ully opening the throttle Info If the maximum engine speed is exceeded before the first service the shift warning light flashes 9 3 Loading the vehicle Warning Danger of accidents Total weight and axl...

Page 150: ...or other baggage Maximum speed with luggage 150 km h 93 2 mph Warning Danger of accidents The luggage system will be damaged if it is overloaded Read the manufacturer information on maximum payload wh...

Page 151: ...ch a way that it cannot be burned or singed by the hot exhaust system If luggage is carried ensure it is fixed firmly as close as possible to the center of the vehicle and ensure even weight distribut...

Page 152: ...rake fluid level p 223 Check the front brake linings p 222 Check the rear brake linings p 227 Check that the brake system is functioning properly Check the coolant level in the compensating tank p 270...

Page 153: ...exhaust extraction when starting or running the engine in an enclosed space Caution Danger of accidents Electronic components and safety devices will be damaged if the 12 V battery is dis charged or...

Page 154: ...ery volt age of the Race on key and interfering radio waves If the battery voltage of the Race on key is too low one of the ignition keys must be held in the area of the antenna p 40 and must be safel...

Page 155: ...been completed When starting DO NOT open the throttle If you open the throttle during the starting procedure fuel is not injected by the engine management system and the engine cannot start Press the...

Page 156: ...10 RIDING INSTRUCTIONS 154 10 3 Starting off Pull the clutch lever engage 1st gear release the clutch lever slowly and simultaneously open the throttle carefully...

Page 157: ...e there is no need to close the throttle grip uninterrupted gear shifts are possible The quickshifter uses the shifter shaft position to check whether or not a shift should be initiated and sends a co...

Page 158: ...a maximum of 5 seconds as long as the motorcycle is not moving forward When driving off the HHC releases the rear brake automatically Info When the HHC is active the TC indicator lamp flashes When th...

Page 159: ...ces Do not change into a low gear at high engine speed Warning Danger of accidents Adjustments to the vehicle distract attention from traffic activity Make all adjustments when the vehicle is at a sta...

Page 160: ...e tires reach operating tem perature Warning Danger of accidents New tires have reduced road grip The contact surface on new tires is not yet roughened Run in new tires with moderate riding at alterna...

Page 161: ...e Engine damage Unfiltered intake air has a negative effect on the service life of the engine Dust and dirt will enter the engine without an air filter Never start to use the vehicle without an air fi...

Page 162: ...ne and contact an autho rized KTM workshop 402299 11 Shift into a higher gear when conditions allow incline road situation etc Release throttle while simultaneously pulling the clutch lever shift into...

Page 163: ...l the clutch lever and press the start button The transmission must not be shifted into neutral Switch off the engine if you are likely to be running at idle speed or stationary for a long time If the...

Page 164: ...e clutch lever Info The minimum engine speed before shifting up in revolutions per minute is shown in the figure Pull the shift lever to the stop quickly without changing the throttle twist grip posit...

Page 165: ...open the slipper clutch To further increase ride safety the MSR is slope dependent Info If ABS is disabled MTC is disabled or ABS Mode Offroad is enabled the MSR is not active 10 8 Applying the brakes...

Page 166: ...nger or luggage with you Warning Danger of accidents Salt on the roads impairs the brake system Brake carefully several times to remove salt from the brake linings and the brake discs Warning Danger o...

Page 167: ...nd apply the front and rear brakes at the same time Info When the ABS is enabled maximum braking power can be achieved even with low road grip surfaces such as sandy wet or slippery terrain without lo...

Page 168: ...hicle unattended if the engine is running Never leave the vehicle unattended if the Race on key or the black Race on key are close the the vehi cle Protect the vehicle against access by unauthorized p...

Page 169: ...hicle is parked on a stand Apply the brakes on the motorcycle Shift the transmission into neutral Switch off ignition to do this briefly press the Race on button maximum of 1 second with the ignition...

Page 170: ...If the steering lock does not engage move the handlebar slightly 10 10 Transporting Note Danger of damage The parked vehicle can roll away or fall over Park the vehicle on a firm and level surface No...

Page 171: ...Fire hazard Fuel is highly flammable The fuel in the fuel tank expands when warm and can escape if overfilled Do not refuel the vehicle in the vicinity of open flames or lit cigarettes Switch off the...

Page 172: ...the eyes Change your clothing in case of fuel spills on them Note Material damage Inadequate fuel quality causes the fuel filter to quickly become clogged In some countries and regions the available...

Page 173: ...ff the engine Open the fuel tank filler cap p 43 Fill the fuel tank with fuel up to the lower edge A of the filler neck Total fuel tank capacity approx 23 l 6 1 US gal Super unleaded ROZ 95 RON 95 PON...

Page 174: ...ate service schedule can always be found on KTM Dealer net Your authorized KTM dealer will be happy to advise you 11 2 Required work every 24 months every 12 months every 30 000 km 18 600 mi every 15...

Page 175: ...shock absorber and fork for leaks Perform service as needed and depending on how the vehicle is used Clean the dust boots of the fork legs p 206 Check steering head bearing play p 193 Check the tire c...

Page 176: ...air filter clean the air filter box Check the fuel pressure Check the headlight setting p 265 Check that the radiator fan is functioning properly Final check Check the vehicle is roadworthy and take a...

Page 177: ...the fork bearing for play Check the wheel bearing for play Grease all moving parts e g side stand hand lever chain and check for smooth operation Empty the drainage hoses Check all hoses e g fuel coo...

Page 178: ...g menus Always adapt the suspension to your riding style and the payload In the Load menu the suspension can be set to the loading condition In the Damping menu the damping behavior of the suspension...

Page 179: ...e suspension components with direct feedback from the chassis COMFORT Soft tuning of the suspension components with good feedback from the chassis OFFROAD Tuning of the suspension components for use o...

Page 180: ...vehicle are designed only for the weight of the vehicle Park the vehicle on a firm and level surface Ensure that nobody sits on the vehicle when the vehicle is parked on a stand 402032 10 Stand to the...

Page 181: ...away or fall over Park the vehicle on a firm and level surface 402033 10 Make sure that the steering is unlocked Move the vehicle forward with both hands on the handlebar While the vehicle tips off t...

Page 182: ...take off from above Remove the ignition key 13 4 Mounting the passenger seat 401680 11 Attach the hooks on the passenger seat 1 to the hanger on the subframe Info Ensure that the seat heating cable is...

Page 183: ...ASSIS 13 181 Check that the passenger seat is mounted correctly 13 5 Removing the front rider s seat Preparatory work Remove the passenger seat p 180 M00856 10 Main work Lift the rider s seat back and...

Page 184: ...n work Attach the recesses on the front rider s seat to the fuel tank at the desired seat position A or B and push the front rider s seat forward while lowering it at the rear Finally check that the f...

Page 185: ...183 13 8 Cleaning the chain Warning Danger of accidents Lubricants on the tires reduces the road grip Remove lubricants from the tires using a suitable cleaning agent Warning Danger of accidents Oil...

Page 186: ...the applicable regulations Info The service life of the chain depends largely on its maintenance Preparatory work Raise the vehicle with the center stand p 178 400725 01 Main work Rinse off loose dir...

Page 187: ...chain may fall off the engine sprocket or the rear sprocket As a result the rear wheel locks or the engine will be damaged Check the chain tension regularly Set the chain tension in accordance with t...

Page 188: ...sults in accidents If the chain is tensioned too much the chain engine sprocket rear sprocket transmission and rear wheel bearings wear more quickly Some components may break if overloaded If the chai...

Page 189: ...s 3 on the left and right so that the markings on the left and right chain adjusters 4 are in the same position relative to the reference marks A The rear wheel is then correctly aligned Info The top...

Page 190: ...m the center stand p 179 13 11 Checking the chain rear sprocket and engine sprocket Preparatory work Raise the vehicle with the center stand p 178 100132 10 Main work Check the chain rear sprocket and...

Page 191: ...nfo Chain wear is not always even so you should repeat this measurement at different chain positions Maximum distance B from 18 chain rollers at the longest chain section 272 mm 10 71 in If distance B...

Page 192: ...edge of the recess of the chain sliding guard Change the chain sliding guard Check that the chain sliding guard is firmly seated If the chain sliding guard is loose Tighten the screws on the chain sl...

Page 193: ...out of the reach of children Wear suitable protective clothing and safety glasses Do not allow brake fluid to come into contact with the skin the eyes or clothing Consult a doctor immediately if brak...

Page 194: ...based and purple in color Oil seals and clutch lines are not designed for DOT 5 brake fluid Avoid contact between brake fluid and painted parts Brake fluid attacks paint Only use clean brake fluid fro...

Page 195: ...ts Incorrect steering head bearing play impairs the handling characteristic and dam ages components Correct incorrect steering head bearing play immediately Your authorized KTM workshop will be glad t...

Page 196: ...tectable on the steering head bearing If there is detectable play Adjust steering head bearing play Move the handlebar back and forth over the entire steering range It must be possible to move the han...

Page 197: ...CHASSIS 13 195 13 14 Removing the bottom triple clamp cover K00834 10 Remove screws 1 Lower triple clamp cover 2 slightly V00746 10 Disconnect plugs 3 of the horn Detach temperature sensor 4 Remove th...

Page 198: ...5 Installing the bottom triple clamp cover V00746 11 Plug in connectors 1 of the horn Attach temperature sensor 2 K00834 11 Position the triple clamp cover 3 Mount and tighten screws 4 Guideline Remai...

Page 199: ...97 13 16 Removing the front side cover V00747 10 Remove screws 1 Remove side cover 2 Repeat these steps on the opposite side 13 17 Installing the front side cover V00748 10 Position the side cover in...

Page 200: ...sing holding lug 4 and position on the fuel tank V00747 11 Mount and tighten screws 5 Guideline Screw cover part M5x12 3 5 Nm 2 58 lbf ft Repeat these steps on the opposite side 13 18 Removing the mas...

Page 201: ...SERVICE WORK ON THE CHASSIS 13 199 Remove the fuel tank cover p 207 V00750 10 Main work Remove screw 1 F00884 10 Remove screw 2...

Page 202: ...13 SERVICE WORK ON THE CHASSIS 200 F00885 10 Remove screw 3 Remove screw 4 with the bushing V00751 10 Loosen holding lug 5 from the inside cover...

Page 203: ...1 V00752 10 Remove the mask spoiler laterally from the supports Info Pay attention to the turn signal cable V00753 10 Disconnect plug in connector 6 Remove the mask spoiler with the turn signal Repeat...

Page 204: ...CHASSIS 202 13 19 Installing the mask spoiler V00753 11 Main work Join plug in connector 1 V00752 11 Position the mask spoiler and press laterally into the supports Info Ensure that the turn signal ca...

Page 205: ...203 V00751 11 Position holding lug 2 in the drill hole F00885 10 Mount and tighten screw 3 Guideline Screw mask spoiler M5x12 3 5 Nm 2 58 lbf ft Mount and tighten screw 4 with the bushing Guideline S...

Page 206: ...x12 3 5 Nm 2 58 lbf ft V00750 11 Mount and tighten screw 6 Guideline Screw mask spoiler M5x12 3 5 Nm 2 58 lbf ft Repeat these steps on the opposite side Finishing work Install the fuel tank cover p 21...

Page 207: ...and cable Remove screws 2 Take the fender off to the front Info Pay attention to the brake lines and the cable 13 21 Installing front fender V00754 11 Position the fender Info Pay attention to the ro...

Page 208: ...n work Push dust boots 1 of both fork legs downward Info The dust boots remove dust and coarse dirt particles from the inside fork tubes Over time dirt can accumu late behind the dust boots If this di...

Page 209: ...p 327 Press dust boots 1 back into their installation position Remove excess oil Finishing work Install front fender p 205 Remove the vehicle from the center stand p 179 13 23 Removing the fuel tank c...

Page 210: ...13 SERVICE WORK ON THE CHASSIS 208 F01252 10 Main work Remove screw 1 Remove screw 2 F01253 10 Remove screw 3 Remove screw 4...

Page 211: ...SERVICE WORK ON THE CHASSIS 13 209 E01076 10 Remove screw 5 E01077 01 Raise the fuel tank cover at the rear and take it off in a forward direction...

Page 212: ...fuel tank cover E01078 10 Main work Position the fuel tank cover Holding lug 1 engages under the fuel tank 2 Info Pay attention to the sealing lip and the bleeder hose E01076 11 Mount and tighten scre...

Page 213: ...screw 5 Guideline Screw cover part M5x12 3 5 Nm 2 58 lbf ft F01252 11 Mount and tighten screw 6 Guideline Screw cover part M6 6 Nm 4 4 lbf ft Mount and tighten screw 7 Guideline Screw cover part M5x12...

Page 214: ...ng the windshield V00728 11 Remove screws 1 with rubber bushing and windshield 2 13 26 Installing the windshield V00728 10 Position windshield 1 Mount and tighten screws 2 with the rubber bushings Gui...

Page 215: ...emoving the engine guard V00726 11 Remove screws 1 with bushings and engine guard 2 13 28 Installing the engine guard V00726 10 Position engine guard 1 mount screws 2 with bushings and tighten Guideli...

Page 216: ...with the front brake applied away from public road traffic if the ABS is switched off Do not make any changes to the suspension travel Only use spare parts on the brake system which have been approved...

Page 217: ...operating modes the Road and OffroadABS modes In the Road ABS mode the brakes are also applied to the rear wheel when the front brake is applied ABS can intervene on both wheels In the Offroad ABS mod...

Page 218: ...n making wheelies or if the rear wheel spins This causes the ABS to switch off To reactivate the ABS stop the vehicle and switch off the ignition The ABS is reactivated when the vehicle is switched on...

Page 219: ...king the brake discs Warning Danger of accidents Worn out brake discs reduce the braking effect Make sure that worn out brake discs are replaced immediately Your authorized KTM workshop will be glad t...

Page 220: ...deforma tion Change the front brake discs Change the rear brake disc 14 3 Checking the front brake fluid level Warning Danger of accidents An insufficient brake fluid level will cause the brake system...

Page 221: ...position Check the brake fluid level in brake fluid reservoir 1 If the brake fluid level has dropped below MIN marking A Add front brake fluid p 219 14 4 Adding front brake fluid Warning Danger of acc...

Page 222: ...Rinse eyes thoroughly with water immediately and consult a doctor if brake fluid comes into contact with the eyes If brake fluid spills on to your clothing change the clothing Warning Danger of accide...

Page 223: ...use clean brake fluid from a sealed container Preparatory work Check the front brake linings p 222 V00762 10 Main work Move the brake reservoir mounted on the handlebar to a hori zontal position Remov...

Page 224: ...not changed in time the brake lining carriers grind against the brake disc As a consequence the braking effect is greatly reduced and the brake discs are destroyed Check the brake linings regularly V0...

Page 225: ...ake linings are worn down Check the brake system and do not continue riding until the problem is eliminated Your authorized KTM workshop will be glad to help Warning Danger of accidents Old brake flui...

Page 226: ...Adding rear brake fluid Warning Danger of accidents An insufficient brake fluid level will cause the brake system to fail If the brake fluid level drops below the MIN marking the brake system is leak...

Page 227: ...Rinse eyes thoroughly with water immediately and consult a doctor if brake fluid comes into contact with the eyes If brake fluid spills on to your clothing change the clothing Warning Danger of accide...

Page 228: ...ake fluid attacks paint Only use clean brake fluid from a sealed container Preparatory work Raise the vehicle with the center stand p 178 Check the rear brake linings p 227 V00765 10 Main work Remove...

Page 229: ...ng effect If the brake linings are not changed in time the brake lining carriers grind against the brake disc As a consequence the braking effect is greatly reduced and the brake discs are destroyed C...

Page 230: ...ontact with the ground Remove screw 1 and pull wheel speed sensor 2 out of the hole V00768 10 Remove screws 3 from both brake calipers Press back the brake linings by slightly tilting the brake calipe...

Page 231: ...axle clamp Remove screw 4 Warning Danger of accidents Damaged brake discs reduce the braking effect Always lay the wheel down in such a way that the brake discs are not damaged Hold the front wheel an...

Page 232: ...spacers 6 15 2 Installing the front wheel Warning Danger of accidents Oil or grease on the brake discs reduces the braking effect Always keep the brake discs free of oil and grease Clean the brake dis...

Page 233: ...shaft seal rings 1 and contact surfaces A of the spacers Long life grease p 326 V00771 10 Insert narrow spacer 2 on the right in the direction of travel Info Arrow B indicates the direction of travel...

Page 234: ...e discs free of oil and grease Clean the brake discs with brake cleaner when nec essary Clean and grease screw 3 and wheel spindle 4 Long life grease p 326 Jack up the front wheel into the fork positi...

Page 235: ...disc and there is a pressure point Secure the hand brake lever in the activated position The brake calipers straighten Tighten screws 5 on both brake calipers Guideline Screw front brake caliper M10 4...

Page 236: ...mly The fork legs straighten Tighten screws 8 Guideline Screw fork stub M8 15 Nm 11 1 lbf ft 15 3 Removing the rear wheel Preparatory work Raise the vehicle with the center stand p 178 V00772 10 Main...

Page 237: ...WHEELS TIRES 15 235 V00772 11 Remove screw 1 and pull wheel speed sensor 2 out of the hole V00773 10 Remove nut 3 Take off chain adjuster 4...

Page 238: ...the rear sprocket and place it on chain sprocket guard 6 Warning Danger of accidents Damaged brake discs reduce the braking effect Always lay the wheel down in such a way that the brake disc is not da...

Page 239: ...h at the rear brake after installing the rear wheel Actuate the foot brake several times before going on a ride until you can feel a firm pressure point Check the rear hub damping rubber pieces p 240...

Page 240: ...liper V00776 10 Mount wheel spindle 2 but do not push it in all the way Push the rear wheel forward as far as possible and lay the chain on the rear sprocket V00774 10 Push wheel spindle in all the wa...

Page 241: ...o reference markings B Tighten nut 5 Guideline Nut rear wheel spindle M25x1 5 90 Nm 66 4 lbf ft Thread greased V00772 12 Position wheel speed sensor 6 in the hole Mount and tighten screw 7 Guideline R...

Page 242: ...operation If the damping rubber pieces are not changed in time the rear sprocket carrier and the rear hub will be damaged Preparatory work Raise the vehicle with the center stand p 178 Remove the rear...

Page 243: ...y of damping rubber pieces on rear wheel 5 mm 0 2 in If clearance A is larger than the specified value Change all the damping rubber pieces of the rear hub Finishing work Install the rear wheel p 237...

Page 244: ...f accidents Non approved or non recommended tires and wheels impact the handling character istic Only use tires wheels approved by KTM with the corresponding speed index Warning Danger of accidents Ne...

Page 245: ...If the tread depth is less than the minimum tread depth Change the tires H01144 10 Check the tire age Info The tire date of manufacture is usually contained in the tire label and is indicated by the l...

Page 246: ...sures optimal riding comfort and maximum tire service life 400695 01 Remove the protection cap Check the tire pressure when the tires are cold Tire pressure solo with passenger full payload front with...

Page 247: ...f the tire repair spray After repairing a tire with tire repair spray ride slowly and carefully Ride no further than to the nearest workshop and have the tire changed Tire repair spray should only be...

Page 248: ...ng is always selected If necessary switch off the daytime running lights using the menu before going on a ride or when stopped so that the low beam is switched on permanently Note the legal regulation...

Page 249: ...her the daytime running light changes automatically to the position light 16 2 Cornering light H02031 11 The cornering light is integrated into the main headlight Info To activate the cornering light...

Page 250: ...batteries in well ventilated rooms Rinse the affected area immediately with plenty of water in the event of contact with the skin Rinse eyes with water for at least 15 minutes and consult a doctor im...

Page 251: ...g mechanism 1 in the direction of the arrow Fold open cover 2 V00730 10 Disconnect both negative cables 3 from the 12 V battery Disconnect both positive cables 4 from the 12 V battery Take the 12 V ba...

Page 252: ...away from the 12 V battery Only charge 12 V batteries in well ventilated rooms Rinse the affected area immediately with plenty of water in the event of contact with the skin Rinse eyes with water for...

Page 253: ...t be opposite the poles Position the 12 V battery with the battery case in the battery compartment Position both positive cables 2 and mount and tighten the screw Guideline Screw battery termi nal M6...

Page 254: ...CTRICAL SYSTEM 252 E01067 11 Close cover 4 and gently push down The cover engages with an audible click Finishing work Mount the front rider s seat p 182 Mount the passenger seat p 180 Set the time an...

Page 255: ...d area immediately with plenty of water in the event of contact with the skin Rinse eyes with water for at least 15 minutes and consult a doctor immediately if battery acid and battery gases get into...

Page 256: ...If the 12 V battery is depleted from starting the vehicle repeatedly the battery must be charged immedi ately If the 12 V battery is left in a discharged state for an extended period it will become d...

Page 257: ...STEM 16 255 E01067 10 Main work Pull locking mechanism 1 in the direction of the arrow Fold open cover 2 V00730 12 Disconnect both negative cables 3 from the 12 V battery to avoid damaging the onboard...

Page 258: ...attery and to test the alternator In addition you cannot over charge the 12 V battery with this device Charge the 12 V battery to a maximum of 10 of the capacity specified on the battery housing Switc...

Page 259: ...3 to the 12 V battery Guideline Screw battery termi nal M6 4 5 Nm 3 32 lbf ft E01067 11 Close cover 4 and gently push down The cover engages with an audible click Finishing work Mount the front rider...

Page 260: ...bit of the Race on key Push the lower half of the Race on key in the direction of the arrow and take off S01739 10 Remove battery cover 1 Remove the Race on key battery 2 Insert a new Race on key bat...

Page 261: ...e in the direction of the arrow 16 7 Changing the main fuse Warning Fire hazard Incorrect fuses overload the electrical system Only use fuses with the required ampere value Do not bypass or repair fus...

Page 262: ...16 ELECTRICAL SYSTEM 260 E01069 10 Main work Remove screw 1 and screw 2 Carefully raise rear fairing 3 slightly E01070 10 Take off protection caps 4...

Page 263: ...are fuse 6 is located in the starter relay The main fuse protects all power consumers of the vehicle Insert a new main fuse Fuse 58011109130 p 310 Check that the electrical system is functioning prope...

Page 264: ...ighten screw 1 Guideline Screw cover part M5x12 3 5 Nm 2 58 lbf ft Finishing work Mount the front rider s seat p 182 Mount the passenger seat p 180 Set time and date 16 8 Changing the fuses in the fus...

Page 265: ...3 Info The fuse box containing the fuses of individual power consumers is located under the seat Preparatory work Remove the passenger seat p 180 Remove the front rider s seat p 181 V00782 10 Main wor...

Page 266: ...t positive for auxiliary equipment ACC1 ignition positive for auxiliary equipment ACC2 Fuse 3 10 A headlight control unit Fuse 4 10 A headlight control unit Fuse 5 10 A engine electronics control unit...

Page 267: ...ger seat p 180 16 9 Checking the headlight setting 400726 10 Park the vehicle on a horizontal surface in front of a light colored wall and make a mark at the height of the center of the low beam headl...

Page 268: ...dary must be exactly on the lower mark ing when the motorcycle is ready to be operated with the rider mounted along with any luggage and a passenger if applicable If the boundary between light and dar...

Page 269: ...ht range turn clockwise to reduce the headlight range If you have a payload you may have to correct the headlight range 400726 11 Set the headlight to marking B Guideline The light dark boundary must...

Page 270: ...nplug the diagnostics adapter to use the KTM diag nostics tool Following completion of the diagnosis plug the diag nostics adapter back in 16 12 Front ACC1 and ACC2 P00174 10 Installation location The...

Page 271: ...power supplies ACC1 1 and ACC2 2 are located under the luggage rack plate Info The power supplies are protected by a fuse however this fuse also protects other power consumers The maximum continuous l...

Page 272: ...of the cooling system In the event of scalding rinse the area affected immediately with lukewarm water Warning Danger of poisoning Coolant is toxic and a health hazard Keep coolant out of the reach o...

Page 273: ...evel must be between MIN and MAX If there is no coolant in the compensating tank Check the cooling system for leaks Info Do not start up the motorcycle Add coolant bleed the cooling system If the cool...

Page 274: ...e the area affected immediately with lukewarm water Warning Danger of poisoning Coolant is toxic and a health hazard Keep coolant out of the reach of children Do not allow coolant to come into contact...

Page 275: ...COOLING SYSTEM 17 273 Info Only disassemble the right hand side V00703 10 Main work Remove cover 1 V00704 10 Remove cover 2 of the compensating tank...

Page 276: ...Add coolant until the coolant reaches the specified level Guideline The coolant level must be between MIN and MAX Coolant p 322 Mount cover 2 of the compensating tank Mount cover 1 Finishing work Ins...

Page 277: ...ogated performance for better ridabil ity the traction control allows normal slip on the rear wheel OFFROAD Reduced homologated performance for better rid ability the traction control allows high slip...

Page 278: ...switched off the rear wheel may spin during strong acceleration and on surfaces with low grip resulting in a risk of crashing After the ignition is switched on motorcycle traction con trol is enabled...

Page 279: ...zontal surface 401696 11 Main work Check the engine oil level in the engine oil level viewer Info After switching off the engine wait one minute before checking the level The engine oil level should b...

Page 280: ...ear oil get very hot when the motorcycle is ridden Wear suitable protective clothing and safety gloves In the event of scalding rinse the area affected immediately with lukewarm water Note Environment...

Page 281: ...k Place the motorcycle on a horizontal surface using the side stand Place an appropriate container under the engine Remove oil drain plugs 1 with the magnets O rings and oil screens V00706 10 Remove s...

Page 282: ...ilter housing Lock ring plier 51012011000 Allow the engine oil to drain completely Thoroughly clean the parts and the sealing surface V00708 10 Insert new oil filter 4 Info Only insert the oil filter...

Page 283: ...ERVICE WORK ON THE ENGINE 19 281 V00706 11 Mount and tighten screws 2 Guideline Remaining engine screws M5 6 Nm 4 4 lbf ft 100773 12 Thoroughly clean magnets A and oil screens B of the oil drain plugs...

Page 284: ...g M20x1 5 20 Nm 14 8 lbf ft V00786 10 Have the entire filling quantity available Engine oil Ambient temperature 0 C 32 F 3 60 l 3 8 qt Engine oil SAE 10W 50 p 323 Engine oil Ambient temperature 0 C 32...

Page 285: ...C 32 F Engine oil SAE 5W 40 p 324 Mount filler plug 5 with the O ring Danger Danger of poisoning Exhaust gases are toxic and inhal ing them may result in unconsciousness and death Always make sure the...

Page 286: ...oil SAE 10W 50 p 323 Engine oil 2nd par tial quantity approx Ambient temperature 0 C 32 F Engine oil SAE 5W 40 p 324 Mount the filler plug with the O ring Danger Danger of poisoning Exhaust gases are...

Page 287: ...ng engine oil Info Too little engine oil or poor quality engine oil results in premature wear to the engine The engine may be damaged if the engine oil level is too high Condition The engine is at ope...

Page 288: ...the engine oil level viewer Condition Ambient temperature 0 C 32 F Engine oil SAE 10W 50 p 323 Condition Ambient temperature 0 C 32 F Engine oil SAE 5W 40 p 324 Info In order to achieve optimal engine...

Page 289: ...them may result in unconsciousness and death Always make sure there is sufficient ventilation when running the engine Use effective exhaust extraction when starting or running the engine in an enclos...

Page 290: ...jet directly on to electrical components connectors throttle cables or bearings Maintain a minimum distance between the nozzle of the pressure cleaner and the component Minimum clearance 60 cm 23 6 i...

Page 291: ...r and a soft sponge Never apply motorcycle cleaner to a dry vehicle always rinse the vehicle with water first If the vehicle was operated in road salt clean it with cold water Warm water would enhance...

Page 292: ...t has penetrated to evaporate After the motorcycle has cooled down lubricate all moving parts and pivot points Clean the chain p 183 Treat bare metal except for brake discs and the exhaust sys tem wit...

Page 293: ...ion and steering lock tank lock and seat lock Universal oil spray p 327 20 2 Checks and maintenance steps for winter operation Info If you use the motorcycle in winter you must expect salt on the road...

Page 294: ...ing them with cold water and dry them carefully After riding on salted roads thoroughly clean the motorcycle with cold water and dry it well Treat the engine the link fork and all other bare or zinc p...

Page 295: ...is way you can avoid long workshop waiting times at the start of the new season 401058 01 When refueling for the last time before taking the motorcycle out of service add fuel additive Fuel additive p...

Page 296: ...ver the motorcycle with a tarp or cover that is permeable to air Info Do not use non porous materials since they prevent humidity from escaping thus causing corrosion Avoid running the engine for a sh...

Page 297: ...orage 401059 01 Remove the vehicle from the center stand p 179 Install the 12 V battery p 250 Info If the 12 V battery was removed the time and date must be set Perform checks and maintenance measures...

Page 298: ...to five seconds after the Race on button is actuated Info Blink codes referring to KTM RACE ON are only displayed once and not repeated Faults Possible cause Action No response if the Race on but ton...

Page 299: ...y p 258 Use black ignition key Race on indicator lamp flashes three times 12 V battery discharged Charge the 12 V battery p 253 Check the open circuit current Race on indicator lamp flashes four times...

Page 300: ...he clutch lever is drawn The vehicle is in gear Shift the transmission into neutral Faulty safety starting system Read out the fault memory using the KTM diagnostics tool Engine turns although a gear...

Page 301: ...gnostics tool High oil consumption Engine oil level too high Check the engine oil level p 277 Engine oil too thin low viscos ity Change the engine oil and the oil filter clean the oil screens p 278 12...

Page 302: ...rpm Control DOHC 4 valves per cylinder chain driven Valve valve plate diameter Intake 42 mm 1 65 in Exhaust 34 mm 1 34 in Valve clearance Exhaust at 20 C 68 F 0 25 0 30 mm 0 0098 0 0118 in Intake at...

Page 303: ...tio 1st gear 12 35 2nd gear 15 32 3rd gear 18 30 4th gear 20 27 5th gear 24 27 6th gear 35 32 Mixture preparation Electronic fuel injection Ignition system Contactless controlled fully electronic igni...

Page 304: ...f ft Oil nozzle M5 2 Nm 1 5 lbf ft Loctite 243 Remaining engine screws M5 6 Nm 4 4 lbf ft Screw bearing retainer M5 5 Nm 3 7 lbf ft Loctite 243 Screw bearing shells retaining bracket M5 6 Nm 4 4 lbf f...

Page 305: ...nder head M6 8 Nm 5 9 lbf ft Screw engine case M6x60 10 Nm 7 4 lbf ft Screw engine case M6x80 10 Nm 7 4 lbf ft Screw engine case M6x90 10 Nm 7 4 lbf ft Screw freewheel ring M6 10 9 15 Nm 11 1 lbf ft S...

Page 306: ...tion M6 5 Nm 3 7 lbf ft Loctite 243 Nozzle 100 M6x0 75 3 Nm 2 2 lbf ft Loctite 243 Plug crankshaft retainer M8 15 Nm 11 1 lbf ft Screw camshaft bearing support M8 10 9 Step 1 10 Nm 7 4 lbf ft Step 2 1...

Page 307: ...r M10x1 10 Nm 7 4 lbf ft Plug clutch lubrication M10x1 10 Nm 7 4 lbf ft Screw plug cam lever axis M10x1 12 Nm 8 9 lbf ft Screw plug spreading transmis sion lock M10x1 12 Nm 8 9 lbf ft Screw conrod bea...

Page 308: ...8 9 lbf ft Screw rotor Expansion screw M12x1 5 115 Nm 84 8 lbf ft Spark plug M12x1 5 18 Nm 13 3 lbf ft Nut of engine sprocket M20x1 5 100 Nm 73 8 lbf ft Loctite 243 Oil drain plug M20x1 5 20 Nm 14 8 l...

Page 309: ...e oil Ambient temperature 0 C 32 F 3 60 l 3 8 qt Engine oil SAE 10W 50 p 323 Engine oil Ambient temperature 0 C 32 F Engine oil SAE 5W 40 p 324 23 3 2 Coolant Coolant 2 40 l 2 54 qt Coolant p 322 23 3...

Page 310: ...coated Fork WP SuspensionSemi active Suspension Shock absorber WP SuspensionSemi active Suspension Suspension travel front 200 mm 7 87 in rear 200 mm 7 87 in Brake system front Double disc brake with...

Page 311: ...e 64 Wheelbase 1 560 15 mm 61 42 0 59 in Seat height unloaded 860 875 mm 860 875 in Ground clearance unloaded 220 mm 8 66 in Weight without fuel approx 226 4 kg 499 1 lb Maximum permissible front axle...

Page 312: ...nt lighting and indicator lamps LED Turn signal LED Tail light LED Brake light LED License plate lamp LED 23 6 Tires Front tire Rear tire 120 70 ZR 19 M C 60W TL Pirelli Scorpion Trail 2 K 170 60 ZR 1...

Page 313: ...in Fork length 885 mm 34 84 in Fork oil fork leg left 680 ml 22 99 fl oz Fork oil SAE 4 48601166S1 p 324 Fork oil fork leg right 430 ml 14 54 fl oz Fork oil SAE 4 48601166S1 p 324 23 8 Shock absorber...

Page 314: ...f ft Remaining screws chassis M5 5 Nm 3 7 lbf ft Screw for throttle grip M5 3 5 Nm 2 58 lbf ft Screw brake line holder on frame M5 2 Nm 1 5 lbf ft Screw brake line holder on link fork M5 5 Nm 3 7 lbf...

Page 315: ...shield M5 3 5 Nm 2 58 lbf ft Ground fitting on frame M6 6 Nm 4 4 lbf ft Nut ABS module fastening M6 8 Nm 5 9 lbf ft Remaining nuts chassis M6 10 Nm 7 4 lbf ft Remaining screws chassis M6 10 Nm 7 4 lb...

Page 316: ...c M6 14 Nm 10 3 lbf ft Loctite 243 Screw front wheel speed sensor M6 10 Nm 7 4 lbf ft Screw fuel pump M6 6 Nm 4 4 lbf ft Screw fuel tank M6 10 Nm 7 4 lbf ft Screw fuel tap M6 6 Nm 4 4 lbf ft Screw han...

Page 317: ...43 Screw fork stub M8 15 Nm 11 1 lbf ft Screw front footrest bracket M8 25 Nm 18 4 lbf ft Loctite 243 Screw handle bar end hand guard M8 25 Nm 18 4 lbf ft Screw handlebar clamp M8 20 Nm 14 8 lbf ft Sc...

Page 318: ...w handlebar support M10 40 Nm 29 5 lbf ft Loctite 243 Screw side stand M10 35 Nm 25 8 lbf ft Loctite 243 Screw side stand bracket M10 45 Nm 33 2 lbf ft Loctite 243 Banjo bolt brake line M10x1 25 Nm 18...

Page 319: ...Nm 95 9 lbf ft Thread greased Nut seat lock M22x1 5 4 Nm 3 lbf ft Screw steering head top M22x1 5 18 Nm 13 3 lbf ft Nut rear wheel spindle M25x1 5 90 Nm 66 4 lbf ft Thread greased Screw front wheel s...

Page 320: ...t address Certification website http www ktm com ktm race on system KTM AG hereby declares that the LC8 DASHBOARD wireless system conforms with the relevant guidelines The full text of the Declaration...

Page 321: ...DECLARATIONS OF CONFORMITY 24 319...

Page 322: ...24 DECLARATIONS OF CONFORMITY 320 24 2 Country specific declarations of conformity F01726 01...

Page 323: ...nents use open source software The source code of the software used and other information are available online Overview http www ktm com ktm oss Info Due to the file size the download may time a long...

Page 324: ...1 Coolant Guideline Only use high grade silicate free coolant with corrosion inhibitor additive for aluminum motors Low grade and unsuitable antifreeze causes corrosion deposits and frothing Do not us...

Page 325: ...for antifreeze protection dilution and miscibility compatibility with other coolants Recommended supplier MOTOREX COOLANT M3 0 Engine oil SAE 10W 50 Standard classification JASO T903 MA2 p 328 SAE p 3...

Page 326: ...ynthetic engine oil Recommended supplier MOTOREX Power Synt 4T Fork oil SAE 4 48601166S1 Standard classification SAE p 328 SAE 4 Guideline Use only oils that comply with the specified standards see sp...

Page 327: ...SUBSTANCES 26 325 Fuel with an ethanol content of up to 10 E10 fuel is safe to use Info Do not use fuel containing methanol e g M15 M85 M100 or more than 10 ethanol e g E15 E25 E85 E100...

Page 328: ...Clean Fuel additive Recommended supplier MOTOREX Fuel Stabilizer Long life grease Recommended supplier MOTOREX Bike Grease 2000 Motorcycle cleaner Recommended supplier MOTOREX Moto Clean Perfect fini...

Page 329: ...er MOTOREX Moto Protect Special cleaner for glossy and matte paint finishes metal and plastic surfaces Recommended supplier MOTOREX Quick Cleaner Street chain spray Guideline Recommended supplier MOTO...

Page 330: ...ce intervals are demanded for automobile engines the focus for motorcycle engines is on high performance at high engine speeds In most motorcycle engines the transmission and clutch are lubricated wit...

Page 331: ...control which pre vents rear wheel locking with excessive engine braking effect by lightly opening the throttle valve HHC Hill Hold Control Assist which prevents the vehicle from rolling back wards on...

Page 332: ...ter Engine electronics function for shifting up and down without clutch actuation TPMS Tire pressure monitoring system A safety system that monitors the tire pressure with the assistance of sensors in...

Page 333: ...LIST OF ABBREVIATIONS 30 331 Art no Article number ca circa cf compare e g for example etc et cetera i a inter alia no number poss possibly...

Page 334: ...or messages relating to Race on system alarm system The general warning lamp lights up yellow A note warning note on operating safety has been detected This is also shown in the display The ABS warnin...

Page 335: ...eady rhythmic flash The left turn signal is switched on The high beam indicator lamp lights up blue The high beam is switched on The idle indicator lamp lights up green The transmission is in neutral...

Page 336: ...rake discs checking 217 Brake fluid front brake adding 219 rear brake adding 224 Brake fluid level front brake checking 218 rear brake checking 223 Brake linings front brake checking 222 rear brake ch...

Page 337: ...mping 106 177 Day Night mode 57 display 64 Distance 117 DRL 123 Extra Functions 102 Favourites 113 Favourites display 75 fuel level display 73 General Info 99 Headset Pass 92 Headset Rider 90 heated g...

Page 338: ...warning light 67 speed 66 69 telephony 95 Temperature 117 time 75 TPMS 99 Trip 1 97 Trip 2 98 Units 116 volume 85 warnings 58 101 Wireless Interface 94 Combination switch left side 29 overview left s...

Page 339: ...traction torque control 163 Environment 17 F Figures 19 Foot brake lever 51 basic position adjusting 142 Footrests adjusting 135 Fork 176 dust boots cleaning 206 Fork part number 26 Front fender inst...

Page 340: ...asher 37 Hazard warning flasher switch 37 Headlight daytime running light 246 range adjusting 266 Headlight setting checking 265 Horn button 36 I Ice warning 59 Immobilizer 41 Implied warranty 18 Indi...

Page 341: ...Preparing for use advice on preparing for first use 145 after storage 295 checks and maintenance measures when preparing for use 150 Protective clothing 16 Q Quickshifter 155 R Race on button 39 Race...

Page 342: ...rts 18 Start button 38 Starting 151 Steering damper article number 27 Steering head bearing play checking 193 Steering lock 40 Stopping 166 Storage 293 Storage compartment closing 47 opening 46 USB so...

Page 343: ...switch 34 Type label 24 U USB socket 43 Use definition 12 V Vehicle loading 147 raising with the center stand 178 removing from the center stand 179 Vehicle identification number 24 View of vehicle fr...

Page 344: ...3214094en 3214094en 09 2019 KTM Sportmotorcycle GmbH 5230 Mattighofen Austria http www ktm com Photo Mitterbauer KISKA KTM...

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KTM F9903T5, Owner'S Manual

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