KTM F8203S2 Setup Instructions Download

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SETUP INSTRUCTIONS

2019

350 EXC

‑

350 EXC

‑

F Six Days

Art. no. 3213898en

Summary of Contents for F8203S2

Page 1: ...SETUP INSTRUCTIONS 2019 350 EXC F 350 EXC F Six Days Art no 3213898en...

Page 2: ......

Page 3: ...otice and without specifying reasons to adapt these to local conditions as well as to stop production of a particular model without prior notice KTM accepts no liability for delivery options deviation...

Page 4: ...or tips Indicates the result of a testing step Indicates a voltage measurement Indicates a current measurement Indicates a resistance measurement Indicates the end of an activity including potential r...

Page 5: ...2 2 Unpacking and setting up the vehicle E00851 10 Condition Packaging V2 Remove the box and the plastic packaging Info To avoid damaging the motorcycle during the setup leave the protective film on...

Page 6: ...n the vehicle until you have finished Remove and unpack the separate enclosure and attach ments Check that the scope of supply is complete on the basis of the enclosed packing list Remove the two cabl...

Page 7: ...desired position and mount and tighten screws 3 Guideline Screw handle bar holder M10 40 Nm 29 5 lbf ft Loctite 243 Info Position the left and right handlebar supports evenly E00483 01 Warning Danger...

Page 8: ...ndlebar supports evenly S01413 01 Warning Danger of accidents A repaired handlebar poses a safety risk If the handlebar is bent or straightened the mate rial becomes fatigued The handlebar may break a...

Page 9: ...the handlebar S01422 01 All Six Days models Warning Voiding of the government approval for road use and the insurance coverage If the combination switch is installed the vehicle s approval for road u...

Page 10: ...he cable without tension and secure with cable tie S01411 01 All Six Days models Warning Voiding of the government approval for road use and the insurance coverage If the combination switch is install...

Page 11: ...SETUP 2 9 S01412 10 Route the cable without tension and secure with cable ties and cable holder H01060 01 Mount the mirror clamps on both sides E00474 01 Mount both rear mirrors with the adapter...

Page 12: ...right F01077 10 Mount the left hand guard Mount the right hand guard E00482 01 Secure the handlebar cushion with two cable ties Install front fender p 26 Install the front wheel p 25 EXC F EU AU US EX...

Page 13: ...s in the battery package Recharge the battery p 31 EXC F US Install the headlight mask with the headlight p 21 Install the battery p 29 EXC F EU AU BR All Six Days models Remove the fuel tank p 32 S01...

Page 14: ...rea on the main wiring harness E00494 10 Remove screw 6 Remove screw 7 Pull off the side cover in area A and in area B and remove it toward the rear E00487 10 Detach spring 8 Spring hook 5030501700004...

Page 15: ...d contact disk S01416 10 Remove screws bo Carefully remove the tail light cable from the frame and in doing so pay attention to the connector Remove license plate holder with tail light to the rear E0...

Page 16: ...wiring harness on the license plate holder and pass the turn signal wiring harness through the hole Position the tail light on the license plate holder and mount and tighten screws bp E00495 10 Caref...

Page 17: ...wiring harness Mount engine electronics control unit on the holder Info The wiring harness runs under the engine electron ics control unit E00487 10 Position the main silencer Mount screws 9 with the...

Page 18: ...10 Position license plate holder on the license plate bracket Join the plug in connector of the license plate lamp Join the plug in connector of the left turn signal which is marked red Join the plug...

Page 19: ...he special tool is applied to area F on the footrest Mount pin bt S01397 10 Mount the washer and split pin ck S01398 10 Position the left footrest and pin Info Only insert the pins to the extent that...

Page 20: ...crew frame protec tor M5 3 Nm 2 2 lbf ft Mount the cable binder EXC F AU All Six Days models Install the engine guard p 37 Unpack and mount the KTM PowerParts included in the deliv ery optional Info R...

Page 21: ...SETUP 2 19 Info In order to be able to start the motorcycle the transport mode must be deactivated...

Page 22: ...anger of damage The parked vehicle can roll away or fall over Park the vehicle on a firm and level surface 401943 10 Remove the motorcycle from the lift stand Remove the lift stand To park the motorcy...

Page 23: ...ask up and swing it forward V00459 10 Detach plug in connectors 2 and take off the headlight mask with the headlight 3 4 Installing the headlight mask with the headlight S01328 11 Main work EXC F EU A...

Page 24: ...al surface in front of a light wall and make a mark at the height of the center of the low beam headlight Make another mark at a distance B under the first mark Guideline Distance B 5 cm 2 in Position...

Page 25: ...the headlight range Tighten screw 1 3 7 Installing the shock absorber K00551 11 Main work Push splash protector 1 to the side and position the shock absorber Mount and tighten screw 2 Guideline Screw...

Page 26: ...Screw bottom triple clamp M8 15 Nm 11 1 lbf ft 402556 10 All Six Days models Position the fork legs Bleeder screws 1 are positioned toward the front Info The rebound damping is located in right fork...

Page 27: ...H00935 10 Check the wheel bearing for damage and wear If the wheel bearing is damaged or worn Change front wheel bearing Clean and grease shaft seal rings 1 and contact surface A of the spacers Long l...

Page 28: ...d tighten screws 2 Guideline Remaining screws chassis M6 10 Nm 7 4 lbf ft K00576 10 All Six Days models Position front fender Mount and tighten screws 1 Guideline Remaining screws chassis M6 10 Nm 7 4...

Page 29: ...ery Note Environmental hazard Batteries contain environmentally hazardous materials Do not dispose of batteries as household waste Dispose of batteries at a collection point for used batteries Note En...

Page 30: ...cover 2 and disconnect the positive cable from the battery Remove screw 3 Pull holding bracket 4 forward and remove battery toward the top All BR models Warning Risk of injury Battery acid and battery...

Page 31: ...he battery Guideline Screw battery termi nal M5 2 5 Nm 1 84 lbf ft Contact disks A must be mounted under screws 5 and cable sockets 6 with the claws toward the battery termi nal Finishing work Mount t...

Page 32: ...e battery is depleted from starting the vehicle repeatedly the battery must be charged immediately If the battery is left in a discharged state for an extended period it will become over discharged an...

Page 33: ...brake fluid etc correctly and in compliance with the applicable regulations Info Even when there is no load on the battery it discharges steadily The charging level and the method of charging are ver...

Page 34: ...sure that no fuel is spilled particularly not on hot parts of the vehicle If any fuel is spilled wipe it off immediately Observe the specifications for refueling Warning Danger of poisoning Fuel is p...

Page 35: ...Mount wash cap set 2 Wash cap set 81212016100 E00507 10 EXC F US Thoroughly clean the plug in connection of the fuel line using compressed air Info Under no circumstances should dirt enter into the f...

Page 36: ...of poisoning Fuel is poisonous and a health hazard Avoid skin eye and clothing contact with fuel Immediately consult a doctor if you swallow fuel Do not inhale fuel vapors In case of skin contact rins...

Page 37: ...ne clogs the injection valve Lubricate the O ring and connect plug in connection 4 for the fuel line Info Route the cable and fuel line at a safe distance from the exhaust system E00509 10 EXC F US Pl...

Page 38: ...must be secured behind the fuel tank contact area rubber band If the throttle cable routing is not as specified Correct throttle cable routing E00502 01 EXC F US Check throttle cable routing Both thro...

Page 39: ...lled wipe it off immediately Observe the specifications for refueling Warning Danger of poisoning Fuel is poisonous and a health hazard Avoid skin eye and clothing contact with fuel Immediately consul...

Page 40: ...ard Avoid skin eye and clothing contact with fuel Immediately consult a doctor if you swallow fuel Do not inhale fuel vapors In case of skin contact rinse the affected area with plenty of water Rinse...

Page 41: ...dingly The values TR1 TR2 A1 A2 and S1 are cleared when the unit of measure is changed Condition The motorcycle is stationary 400329 01 Repeatedly press the button briefly until H appears at the botto...

Page 42: ...he setup menu is closed Repeatedly press the button briefly until the desired func tion flashes The selected function flashes Activating the function Press the button The symbol continues to appear in...

Page 43: ...3 41 Info The seconds can only be set to zero If no button is pressed for 15 20 seconds or if an impulse comes from the wheel speed sensor the settings are automatically saved and the setup menu is cl...

Page 44: ...ht switch M5 1 Nm 0 7 lbf ft Screw shock absorber adjusting ring M5 5 Nm 3 7 lbf ft Nut cable on starter motor M6 4 Nm 3 lbf ft Remaining nuts chassis M6 10 Nm 7 4 lbf ft Remaining screws chassis M6 1...

Page 45: ...ys models M8 17 Nm 12 5 lbf ft Screw top triple clamp EXC F EU AU US BR M8 20 Nm 14 8 lbf ft Engine attachment bolt M10 60 Nm 44 3 lbf ft Remaining nuts chassis M10 45 Nm 33 2 lbf ft Remaining screws...

Page 46: ...15 M85 M100 or more than 10 ethanol e g E15 E25 E85 E100 Super unleaded type C ROZ 95 RON 95 PON 91 Standard classification ANP Ag ncia Nacional do Petr leo 57 ROZ 95 RON 95 PON 91 Guideline Only use...

Page 47: ...AUXILIARY SUBSTANCES 6 45 Long life grease Recommended supplier Motorex Bike Grease 2000...

Page 48: ...3213898en 3213898en 03 2018 KTM Sportmotorcycle GmbH 5230 Mattighofen Austria http www ktm com Photo Mitterbauer KTM...

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KTM F8203S2, Setup Instructions

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