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TECHNICAL DATA 4

15

4.1

Chassis tightening torques

Screw, chain guard

EJOT PT

®

K60x30

4 Nm (3 lbf ft)

Remaining screws, chassis

M4

4 Nm (3 lbf ft)

Screw, engine electronics control
unit

M4

3 Nm (2.2 lbf ft)

Nut, chain guard

M5

7 Nm (5.2 lbf ft)

Nut, reflector on retaining plate

M5

5 Nm (3.7 lbf ft)

Remaining nuts, chassis

M5

5 Nm (3.7 lbf ft)

Remaining screws, chassis

M5

5 Nm (3.7 lbf ft)

Screw, anti-rotation lock, handle-
bar stub

M5

4 Nm (3 lbf ft)

Screw, battery compartment

M5

4 Nm (3 lbf ft)

Screw, cover in front of battery
compartment

M5

4 Nm (3 lbf ft)

Screw, fuel tank cover

M5

4 Nm (3 lbf ft)

Screw, retaining plate on license
plate holder

M5

4 Nm (3 lbf ft)

Screw, side stand switch

M5

5 Nm (3.7 lbf ft)

Loctite

®

243™

Screw, tail end lower part

M5

4 Nm (3 lbf ft)

ABS fitting

M6

7 Nm (5.2 lbf ft)

Loctite

®

243™

Battery compartment cover lock

M6

6 Nm (4.4 lbf ft)

Nut, license plate holder

M6

7 Nm (5.2 lbf ft)

Nut, radiator

M6

5 Nm (3.7 lbf ft)

Nut, tail light

M6

7 Nm (5.2 lbf ft)

Remaining nuts, chassis

M6

15 Nm (11.1 lbf ft)

Remaining screws, chassis

M6

9 Nm (6.6 lbf ft)

Screw, air filter box cover

M6

6 Nm (4.4 lbf ft)

Screw, air filter box, on frame

M6

6 Nm (4.4 lbf ft)

Screw, battery compartment

M6

6 Nm (4.4 lbf ft)

Screw, brake fluid reservoir, rear
brake

M6

8 Nm (5.9 lbf ft)

Screw, brake hose clamp

M6

6 Nm (4.4 lbf ft)

Screw, brake line guide on bottom
triple clamp

M6

7 Nm (5.2 lbf ft)

Loctite

®

243™

Screw, chain guard

M6

6 Nm (4.4 lbf ft)

Screw, chain sliding guard

M6

7 Nm (5.2 lbf ft)

Screw, compensating tank

M6

8 Nm (5.9 lbf ft)

Screw, engine electronics control
unit retaining bracket

M6

6 Nm (4.4 lbf ft)

Screw, engine sprocket cover on
frame

M6

8 Nm (5.9 lbf ft)

Screw, footrest bracket

M6

7 Nm (5.2 lbf ft)

Screw, front fairing structure on
headlight bracket

M6

7 Nm (5.2 lbf ft)

Screw, front fender on axle clamp

M6

7 Nm (5.2 lbf ft)

Summary of Contents for F5003R1

Page 1: ...SETUP INSTRUCTIONS 2018 RC 125 Art no 3213840en...

Page 2: ......

Page 3: ...f supply These setup instructions were written to correspond to the latest state of this series We reserve the right to make changes in the interest of technical advancement without at the same time u...

Page 4: ...or tips Indicates the result of a testing step Indicates a voltage measurement Indicates a current measurement Indicates a resistance measurement Indicates the end of an activity including potential r...

Page 5: ...eparate enclosure and unpack it Check the sepa rate enclosure for completeness Check the vehicle for transport damage S01885 10 Condition Left and right handlebar stub not mounted Remove protective fi...

Page 6: ...round the lower triple clamp The vehicle is released at the front Take the vehicle off the palette together with an assistant Warning Risk of injury Battery acid and battery gases cause serious chemic...

Page 7: ...e key and KEYCODECARD and keep in a safe place for the handover Install the battery p 11 Remove the remaining films Refuel p 14 Prepare the vehicle according to the specifications in the KTM Dealer ne...

Page 8: ...is perceptible and deter mine the play in the clutch lever A Clutch lever play A 1 3 mm 0 04 0 12 in If the clutch lever play does not meet the specified value Adjust play in the clutch lever p 6 Mov...

Page 9: ...there is sufficient ventilation when running the engine Use an effective exhaust extraction system when starting or running the engine in an enclosed space Start the engine and let it run idle Move t...

Page 10: ...t M6 7 Nm 5 2 lbf ft Warning Danger of accidents The seat can come loose from the anchoring if it is not mounted correctly After assembly check whether the seat is correctly locked and cannot be pulle...

Page 11: ...ounted correctly 3 9 Removing the battery cover Preparatory work Remove the front rider s seat p 8 V00642 10 Main work Pull loop 1 toward the rear Pull battery cover 2 forward and take off toward the...

Page 12: ...nd in compliance with the applicable regulations Info Even when there is no load on the battery it discharges steadily The charging level and the method of charging are very important for the service...

Page 13: ...the front rider s seat p 9 Set the clock p 12 3 12 Disconnecting the negative cable of the battery Preparatory work Remove the front rider s seat p 8 Remove the battery cover p 9 V00663 10 Main work...

Page 14: ...ay begins to flash Info The clock can be set in the ODO display for each menu by keeping the MODE button and SET button pressed simultaneously Set the hours display using the MODE button Set the minut...

Page 15: ...allow fuel to enter the groundwater the soil or the sewage system V00630 10 Lift the cover 1 of the filler cap and insert the ignition key in the lock Note Danger of damage The ignition key may break...

Page 16: ...enty of water Rinse the eyes thoroughly with water and consult a doctor in case of fuel contact with the eyes Change your clothing in case of fuel spills on them Note Material damage Inadequate fuel q...

Page 17: ...ry compartment cover lock M6 6 Nm 4 4 lbf ft Nut license plate holder M6 7 Nm 5 2 lbf ft Nut radiator M6 5 Nm 3 7 lbf ft Nut tail light M6 7 Nm 5 2 lbf ft Remaining nuts chassis M6 15 Nm 11 1 lbf ft R...

Page 18: ...damper for radiator M6 6 Nm 4 4 lbf ft Screw side cover M6 6 Nm 4 4 lbf ft Screw side cover on front mask M6 6 Nm 4 4 lbf ft Screw side cover retaining bracket M6 7 Nm 5 2 lbf ft Screw wheel speed se...

Page 19: ...t Remaining screws chassis M10 45 Nm 33 2 lbf ft Screw side stand pivot M10 35 Nm 25 8 lbf ft Screw front footrest bracket engine bearer M10x1 25 49 Nm 36 1 lbf ft Nut rear wheel spindle M14x1 5 90 Nm...

Page 20: ...ROZ 95 RON 95 PON 91 Guideline Only use unleaded super fuel that matches or is equivalent to the specified fuel grade Fuel with an ethanol content of up to 10 E10 fuel is safe to use Info Do not use...

Page 21: ...3213840en 3213840en 01 2018 KTM Sportmotorcycle GmbH 5230 Mattighofen Austria http www ktm com Photo Mitterbauer KTM...

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