ENGLISH
22
PERIODIC MAINTENANCE SCHEDULE
»
250/300 SX/XC/EXC/XC-W 2006
A CLEAN MOTORCYCLE CAN BE CHECKED MORE QUICKLY WHICH SAVES MONEY
after every race
1st service after 10 hours
every 20 hours
every 40 hours
at least once a year
ENGINE
Check gear box oil level
z
Change gear box oil
z
z
z
z
Check spark plugs, adjust distance between electrodes
z
z
Renew spark plugs
z
z
Clean the spark-plug connector and check for a tight fit
z
z
z
Check the screws on the kick starter and shift lever for a tight fit
z
z
z
CARBURETOR
Check the carburetor connection boot and intake flange for cracks or leaks
z
z
z
Check idle speed setting
z
z
z
z
Check that vent hoses are not damaged or bent
z
z
z
z
ADD-ON-PARTS
Check cooling system for leaks, check quantity of antifreeze
z
z
z
z
Check exhaust system for leaks and fitment
z
z
z
Check cables for damage, smooth operation, bends; adjust and lubricate
z
z
z
Check the fluid level in the master cylinder of the hydraulic clutch
z
z
z
z
Clean air filter and filter box
z
z
z
z
z
Check electric wires for damage and bends
z
z
Check headlamp setting
z
z
Check function of electric systems (low beam, high beam, break light, indicator,
z
z
z
indicator lamps, speedometer illumination, horn, emergency OFF switch or button
BRAKES
Check brake fluid level, lining thickness, brake lining
z
z
z
Check brake lines for damage and leaks
z
z
z
Check/adjust smooth operation and free travel of handbrake/foot brake lever
z
z
z
Check the screws and guide bolts on the brake system for a tight fit
z
z
z
CHASSIS
Check shock absorber and fork for leaks and function
z
z
z
z
Clean dust bellows
z
z
z
Bleed fork legs
z
z
z
Check swing arm bearings
z
z
Check/adjust steering head bearings
z
z
z
Check tightness of all chassis screws (triple clamps, fork leg axle passage
z
z
z
axle nuts and screws, swing arm bearings, shock absorber)
WHEELS
Check spoke tension and rim joint
z
z
z
z
Check tires and air pressure
z
z
z
z
Check chain, rear sprockets and chain guides for wear, fitment and tension
z
z
z
z
Lubricate chain, Clean and grease the adjusting screws on the chain tensioner
z
z
z
z
Check clearance of wheel bearings
z
z
z
THE KILOMETER READING FOR INSPECTION INTERVALS SHOULD NOT EXCEED 5 HOURS.
MAINTENANCE WORK PERFORMED BY YOUR AUTHORIZED KTM WORKSHOP IS NOT A SUBSTITUTE FOR CARE AND MAINTE-
NANCE BY THE DRIVER!
