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ENGLISH

10

GENERAL TIPS AND WARNINGS FOR STARTING THE MOTORCYCLE 

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– Have your youngster wear proper protective gear whenever

he or she rides the motorcycle: helmet, eye protection, chest,

back, arm and leg protectors, gloves and boots. To set a good

example, be sure to wear protective gear yourself whenever

riding a motorcycle!

– Only use accessory parts recommended by KTM.

– The front and rear wheel are only allowed to be tired with

tires that have the same profile type.

– Your youngster's driving speed should always be adjusted to

his/her driving skills as well as to the terrain.

– Your youngster should never be allowed to ride the motorcy-

cle without supervision.

– Replace the helmet visor or goggle glasses early enough. When

light shines directly on a scratched visor or goggles, you will

be practically blind.

– Never leave your motorcycle without supervision as long as

the engine is running.

– SX models are designed for one person only. Passengers are

not allowed.

– These models do not comply with the regulations and safety

standards established by the law. Therefore, they are not per-

mitted on public roads.

– Always keep in mind that other people feel molested by

excessive noise.

Instructions for the first ride

– Make sure the work for the "pre-delivery inspection" was per-

formed by your authorized KTM workshop. The DELIVERY

CERTIFICATE and SERVICE MANUAL will be handed over

when you pick up your vehicle.

– Before your youngster takes his or her first ride, explain how

each of the controls works and check if your youngster has 

understood what you explained. We recommend to review the

entire owner’s manual with your youngster item by item, pay

ing particular attention to the specially marked warnings and

pointing out the danger of injury.

– Adjust the clutch lever, hand lever and foot brake pedal so 

your child can operate them easily!

– To prevent injury, teach your youngster the basic riding skills

on soft ground, e.g. on a meadow or in the garden. Be sure 

that there is room enough to maneuver, and that no other rid

ers are close.

– To ensure that your youngster gets the feel of the hand brake,

have your youngster operate the hand brake while you push 

the motorcycle. Do not start the engine before your young

ster has learned to apply hand brake with appropriate 

pressure.

– To familiarize your youngster with the operation of the hand

brake let him or her practice to operate the hand brake while

you are pushing the motorcycle. Do not start the engine 

before he or she is thoroughly familiar with the use of the 

hand brake.

– Initially, your youngster should ride back and forth between

two persons who help the young rider to stop the motorcy-

cle. However, you should also teach your youngster how to

stop the motorcycle himself/herself.

– To improve his/her riding skills, your youngster should prac

tise riding the motorcycle standing on the footpegs or to rid

ing at the slowest possible speed. Additionally, you can 

arrange a series of obstacles and have your youngster drive 

around them, etc.

– Pay attention to the running-in procedure.

Running in

– Even very precisely machined sections of engine components

have rougher surfaces than components which have been sli

ing across one another for quite some time. Therefore, every

engine needs to be broken in. For this reason, during its first

30 minutes the engine must not be revved up to its perform

ance limits. 

– Apply low but changing loads for running-in. 

– DO NOT DRIVE AT FULL LOAD FOR THE FIRST 30 

MINUTES!

Summary of Contents for 85 SX 2007

Page 1: ...KTM Sportmotorcycle AG A 5230 Mattighofen www ktm at KTM Group Partner 5 2006 FOTO MITTERBAUER 85 105 SX OWNER S MANUAL 2007 ART NR 3 211 143 EN ENGLISH...

Page 2: ...rtain models without previous notice KTM shall not be held liable for any deviations of availabil ity and or ability to deliver illustrations descriptions printing and or other errors The illustrated...

Page 3: ...cycle is sold SERVICE Observance of the service maintenance and tuning instructions for the engine and chassis specified in the Owner s Manual is a prerequisite for faultless operation and the avoida...

Page 4: ...ains Nevertheless driving the motorcycle like driving any other vehicle involves a potential risk Therefore please make sure that all fundamental precautions are taken Please also read the INFORMATION...

Page 5: ...himself herself as well Whenever you go for a ride with your youngster keep in mind that the speed should be adjusted to your youngster and not the other way around Your youngster must understand that...

Page 6: ...er and spring 18 Determining the static sag of the shock absorber 18 Determining the riding sag of the shock absorber 18 Overview of the shock absorber springs 19 Checking the basic setup of the teles...

Page 7: ...lever 1 is located on the left side of the handlebar The adjust ing screw A is used to change the original position of the clutch lever see maintenance work on chassis and engine The clutch is hydraul...

Page 8: ...button 3 is located on the left side of the carburetor Pulling the choke button 3 all the way out opens a bore in the carburetor through which the engine can take in additional fuel thus achieving th...

Page 9: ...f the fork legs Remove the protecting cap Turn the knob 2 clockwise to increase damping turn it counterclockwise to reduce damping during compression STANDARD ADJUSTMENT turn adjusting screw clockwise...

Page 10: ...mit in a clockwise direction using a box wrench Unscrew the respective number of turns for the specific type of shock absorber in a counterclockwise direction Typ WP Suspension 15187C02 2 turns The da...

Page 11: ...em by item pay ing particular attention to the specially marked warnings and pointing out the danger of injury Adjust the clutch lever hand lever and foot brake pedal so your child can operate them ea...

Page 12: ...nt tread and incorrect air pressure deteriorate the driving performance 5 BRAKES Check the correct functioning of the braking system Verify that there is sufficient brake fluid in the reservoir The re...

Page 13: ...w r p m speeds NOTE The highly inflammable components in modern fuels volatilize if left stand ing for longer periods of time If the motorcycle has not been used for over 1 week the fuel should be dra...

Page 14: ...ffect In extreme cases the entire braking system can fail Stopping Brake motorcycle and shift gears to idling To switch off the engine depress short circuit switch until the engine stops Close fuel ta...

Page 15: ...z z z Check electric wires for damage and bends z z Check function of electric systems emergency OFF switch z z z BRAKES Check brake fluid level lining thickness brake lining z z z Check brake lines f...

Page 16: ...ntact grease z Change break fluid z z z Change hydraulic clutch fluid z Change the hydraulic clutch oil 85 105 SX 2007 IMPORTANT CHECKS AND MAINTENANCE TO BE CARRIED OUT BY THE RIDER OR THE MECHANIC b...

Page 17: ...use a high pressure cleaning unit if possible otherwise water will penetrate the bearings carburetor electric connectors etc When transporting your KTM ensure that it is held upright with restraining...

Page 18: ...another The bores at the handlebar support 3 are offset from the center by 3 5 mm 0 13 in Accordingly you can mount the handlebar in 4 different positions For this purpose remove screws 4 of the handl...

Page 19: ...stance between the rear wheel axle and a fixed point e g a mark on the side cover and write it down as dimension A Place the motorcycle on the ground again Ask a helper to hold the motorcycle in verti...

Page 20: ...your telescopic fork bumps frequently hard end stop during compression you should install harder fork springs to avoid damaging the telescopic fork and frame Overview of the telescopic fork springs I...

Page 21: ...are sitting close to the adjusting screws and that the rear wheel has been aligned with the front wheel Tighten collar nut 1 to 80 Nm 60 ft lb If you don t happen to have a torque wrench at hand make...

Page 22: ...nds to absorb water Therefore vapor pockets may form in old brake fluids even at low temperatures causing the brake system to fail BRAKE DISCS Due to wear the thickness of the brake disc in the area o...

Page 23: ...ntainer Checking front brake pads Inspect the brake pads from in front of the vehicle The linings must be at least 1 mm 0 04 in thick At their most worn point brake pad linings should not be thinner t...

Page 24: ...point brake pad linings should not be thinner than 1 mm otherwise they could lead to brake failure For your own safety don t put off having your brake pads changed If the brake pads are replaced too l...

Page 25: ...ull out the wheel spindle 6 Carefully remove the front wheel from the fork Do not operate the hand brake when the front wheel has been dismounted Make sure the brake disc is always on top when you lay...

Page 26: ...the required torque A loose wheel spindle may lead to an unstable behavior of your motorcycle 1 2 3 Tires air pressure Tire type tire condition and air pressure level affect the way your motorcy cle r...

Page 27: ...ter support in the filter box making sure to center them and fix them prop erly with the filter holding bracket Exhaust system The silencer is filled with glass fiber yarn for damping When in use the...

Page 28: ...e rubber bellows 4 At the slave cylinder of the clutch remove the bleeder nipple 5 In its place mount the bleeder syringe 6 which is filled with SAE 10 hydraulic oil Refill oil until oil is discharged...

Page 29: ...e only with high grade antifreeze Motorex Anti Freeze Using lower grade antifreeze agents can cause corrosion and coolant foaming Pressure induced by heating of the coolant in the system is controlled...

Page 30: ...arger main jet is required If the porcelain is dark brown or black with soot the main jet must be replaced by a smaller one 1 2 Carburetor adjustment Basic information on the original carburetor setti...

Page 31: ...en surface Remove the oil drain plug 2 and allow the gear oil to drain into a vessel Clean the sealing area mount the oil drain plug and gasket and tighten to 15 Nm Remove the oil filler screw 4 and a...

Page 32: ...no spark is produced loosen spark plug cap from ignition cable hold about 5 mm from ground and actuate kickstarter If a spark now occurs replace spark plug cap If no spark is produced control ignition...

Page 33: ...examine tank aeration and clean Fit correct spark plug Check intake flange and carburettor if firmly setted Engine overheating Insufficient liquid in cooling system Radiator fins clogged Frothing in c...

Page 34: ...iods of time please observe the following instructions Clean motorcycle thoroughly see chapter CLEANING Change engine oil old engine oil contains aggressive contaminations Check antifreeze and amount...

Page 35: ...without fuel 66 kg 68 kg Rider s body weight max 75 kg Recommended age of rider 10 to 15 years Engine CR 85 STANDARD ADJUSTMENT FORK WP 4357 MXMA 05187C05 Compression adjuster 20 Rebound adjuster 20 S...

Page 36: ...ring Piston rings 1 compression ring Primary drive straight cut spur gears 19 66 t Clutch multiple disc clutch in oil bath hydraulic operated Motorex Kupplungs Fluid 75 Transmission 6 speed claw actua...

Page 37: ...Flywheel collar nut M 12X1 60 Nm Primary gear bolt M 10X1 25 Loctite 243 80 Nm Nut for inner clutch hub M 14X1 25 Loctite 243 60 Nm Crankcase and cover bolts M 6 8 Nm Spark plug M 14X1 25 20 Nm Reed v...

Page 38: ...1 m 2501 ft LSO ASO LD IJ NADEL NEEDLE POS POS HD MJ 1 50 N5HF 3 122 1 25 48 N5HG 3 120 1 5 45 N5HG 2 118 1 75 42 N5HH 2 115 2 40 N5HH 2 115 750 m 2500 ft 301 m 1001 ft LSO ASO LD IJ NADEL NEEDLE POS...

Page 39: ...the static sag of the shock absorber 18 Dismounting and mounting the front wheel 24 Dismounting and mounting the rear wheel 25 Draining the float chamber of the carburetor 30 Driving instructions 11 E...

Page 40: ...ENGLISH 39...

Page 41: ...ENGLISH 40...

Page 42: ...KTM Sportmotorcycle AG A 5230 Mattighofen www ktm at KTM Group Partner 5 2006 FOTO MITTERBAUER 85 105 SX MANUAL DE INSTRUCCIONES 2007 ART NR 3 211 143 ES ESPA OL...

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