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SETUP 2

3

2.1

Unpacking and setting up the vehicle

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Remove the straps and box.

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Remove the adhesive tape in the upper area of the motorcycle.

Roll down the film at the sides.

Info

To avoid damaging the motorcycle during unpacking,
leave the other films on the vehicle until you have fin-
ished work on the vehicle.

Remove the separate enclosure and unpack it. Check the sepa-
rate enclosure for completeness.

Check the vehicle for transport damage.

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Remove cable tie(s)

1

. Place handlebar at the front.

Remove the clutch and brake assembly from the transport
holder.

Remove screws

2

from the handlebar clamps. Take off the

handlebar clamps and transport holder.

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Warning

Danger of accidents

A repaired handlebar poses a

safety risk.
If the handlebar is bent or straightened, the mate-
rial becomes fatigued. The handlebar may break as a
result.

Change the handlebar if the handlebar is damaged
or bent.

Unpack handlebar and position.

Info

Make sure the cables and wiring are positioned cor-
rectly.
The markings

3

on the handlebar should be at the

height of the gap between the handlebar supports and
the handlebar clamps.

Summary of Contents for 790 DUKE 2018

Page 1: ...SETUP INSTRUCTIONS 2018 790 Duke Art no 3213835en...

Page 2: ......

Page 3: ...als services designs equipment etc without prior notice and without specifying reasons to adapt these to local conditions as well as to stop production of a particular model without prior notice KTM a...

Page 4: ...or tips Indicates the result of a testing step Indicates a voltage measurement Indicates a current measurement Indicates a resistance measurement Indicates the end of an activity including potential r...

Page 5: ...Remove cable tie s 1 Place handlebar at the front Remove the clutch and brake assembly from the transport holder Remove screws 2 from the handlebar clamps Take off the handlebar clamps and transport...

Page 6: ...tighten screws 4 Guideline Remaining screws chassis M6 10 Nm 7 4 lbf ft V01339 10 Align the control of the right handlebar half with the markings on the handlebar Tighten the screws Guideline Screw t...

Page 7: ...5 lbf ft Mount and tighten screws 8 Guideline Remaining screws chassis M5 5 Nm 3 7 lbf ft V01342 10 Mount reflector 9 with rubber bushings bk and tension washers bl on the license plate holder bm Pos...

Page 8: ...eries out of the reach of children Wear suitable protective clothing and safety glasses Avoid contact with battery acid and battery gases Keep sparks or open flames away from the battery Only charge b...

Page 9: ...inally check that the passenger seat is correctly mounted 3 3 Recharging the battery Warning Risk of injury Battery acid and battery gases cause serious chemical burns Keep batteries out of the reach...

Page 10: ...oying the battery The battery is maintenance free i e the acid level does not have to be checked Preparatory work Switch off the ignition by turning the ignition key to the posi tion Remove the passen...

Page 11: ...e screw Guideline Screw battery termi nal M6x12 4 5 Nm 3 32 lbf ft Finishing work Mount the passenger seat p 7 Adjust the time and date 3 6 Refueling Danger Fire hazard Fuel is highly flammable The fu...

Page 12: ...h clean fuel that meets the specified standards Note Environmental hazard Improper handling of fuel is a danger to the environment Do not allow fuel to enter the groundwater the soil or the sewage sys...

Page 13: ...the sewage system V01196 10 Lift cover 1 of the filler cap and insert the ignition key in the lock Note Danger of damage The ignition key may break if overloaded Damaged ignition keys must be replaced...

Page 14: ...ready to operate with the rider mounted along with any luggage and a passenger if applica ble If the light dark border does not meet specifications Adjust the headlight range p 12 3 10 Adjusting the h...

Page 15: ...m 3 lbf ft Screw combination switch left M5 2 Nm 1 5 lbf ft Screw combination switch right M5 5 Nm 3 7 lbf ft Screw engine sprocket cover M5 5 Nm 3 7 lbf ft Loctite 243 Screw headlight mask M5 5 Nm 3...

Page 16: ...f ft Loctite 243 Screw shift rod M6 10 Nm 7 4 lbf ft Loctite 243 Screw shift shaft deflector on shift shaft M6 10 Nm 7 4 lbf ft Loctite 243 Screw wheel speed sensor M6 6 Nm 4 4 lbf ft Nut manifold on...

Page 17: ...ft Loctite 243 Remaining nuts chassis M10 45 Nm 33 2 lbf ft Remaining screws chassis M10 45 Nm 33 2 lbf ft Screw front footrest bracket M10x30 45 Nm 33 2 lbf ft Loctite 243 Screw front footrest brack...

Page 18: ...ROZ 95 RON 95 PON 91 Guideline Only use unleaded super fuel that matches or is equivalent to the specified fuel grade Fuel with an ethanol content of up to 10 E10 fuel is safe to use Info Do not use...

Page 19: ...3213835en 3213835en 03 2018 KTM Sportmotorcycle GmbH 5230 Mattighofen Austria http www ktm com Photo Mitterbauer KTM...

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