KTM 690 Duke 2019 Setup Instructions Download | Manualshive

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SETUP INSTRUCTIONS

2019

690 Duke

Art. no. 3214016en

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Summary of Contents for 690 Duke 2019

Page 1: ...SETUP INSTRUCTIONS 2019 690 Duke Art no 3214016en ...

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Page 3: ...colors forms materials services designs equipment etc without prior notice and without specifying reasons to adapt these to local conditions as well as to stop production of a particular model without prior notice KTM accepts no liability for delivery options deviations from figures and descriptions misprints and other errors The models portrayed partly contain special equipment that does not belo...

Page 4: ... or tips Indicates the result of a testing step Indicates a voltage measurement Indicates a current measurement Indicates a resistance measurement Indicates the end of an activity including potential rework 1 2 Formats used The typographical formats used in this document are explained below Proprietary name Indicates a proprietary name Name Indicates a protected name Brand Indicates a brand availa...

Page 5: ...2 2 Diagnostics connector H00932 11 Diagnostics connector 1 is located under the front rider s seat 2 3 Unpacking and setting up the vehicle E00601 01 Remove the box and the plastic packaging Info To avoid damaging the motorcycle while mounting the handlebar leave the film on the fuel tank until all of the work on the motorcycle has been finished Check the vehicle for transport damage Unpack the s...

Page 6: ...e handlebar is damaged or bent Position handlebar Info Make sure the cables and wiring are positioned cor rectly Position handlebar clamps Mount and tighten the screws evenly Guideline Screw handlebar clamp M8 20 Nm 14 8 lbf ft Info The markings on the handlebar should be at the center of the handlebar clamps Keep the installed gap widths equal when tightening Mount and tighten the right handlebar...

Page 7: ...ount the license plate holder Remove the protective film Carefully loosen and remove the tension belt over the swingarm Info An assistant prevents the motorcycle from falling over Carefully loosen and remove the tension belts around the lower triple clamp The vehicle is released at the front Together with an assistant take the vehicle off the pallet Remove the radiator shield Remove the passenger ...

Page 8: ...rooms Rinse the affected area immediately with plenty of water in the event of contact with the skin Rinse eyes with water for at least 15 minutes and consult a doctor immediately if battery acid and battery gases get into the eyes Fill the 12 V battery Info Read the notes in the 12 V battery accessory pack Charge the 12 V battery p 7 Install the 12 V battery p 9 Refuel p 11 Check the headlight se...

Page 9: ...tery acid and battery gases cause serious chemical burns Keep 12 V batteries out of the reach of children Wear suitable protective clothing and safety glasses Avoid contact with battery acid and battery gases Keep sparks or open flames away from the 12 V battery Only charge 12 V batteries in well ventilated rooms Rinse the affected area immediately with plenty of water in the event of contact with...

Page 10: ...have to be checked Preparatory work Switch off the ignition by turning the ignition key to the posi tion Remove the passenger seat p 7 Disconnect the negative cable of the 12 V battery p 9 311910 10 Main work Connect the battery charger to the 12 V battery Adjust the battery charger EU battery charger XCharge professional 00029095050 Alternative 1 US battery charger XCharge professional 0002909505...

Page 11: ...battery termi nal M6 2 Nm 1 5 lbf ft Mount positive terminal cover 3 V00580 11 Connect negative cable 4 to the 12 V battery Guideline Screw battery termi nal M6 2 Nm 1 5 lbf ft Finishing work Mount the passenger seat p 7 Set the time and date p 10 3 5 Disconnecting the negative cable of the 12 V battery Preparatory work Switch off the ignition by turning the ignition key to the posi tion Remove th...

Page 12: ...ate set menu is marked in the display Pressing the SET button again sets the unit of measure Press the SET button The hour next to Clock flashes Press the UP or DOWN button until the current hour is set Press the SET button The minute next to Clock flashes Press the UP or DOWN button until the current minute is set Press the SET button The day next to Date flashes Press the UP or DOWN button until...

Page 13: ...arly not on hot parts of the vehicle If any fuel is spilled wipe it off immediately Observe the specifications for refueling Warning Danger of poisoning Fuel is poisonous and a health hazard Avoid skin eye and clothing contact with fuel Immediately consult a doctor if you swallow fuel Do not inhale fuel vapors In case of skin contact rinse the affected area with plenty of water Rinse the eyes thor...

Page 14: ...articularly not on hot parts of the vehicle If any fuel is spilled wipe it off immediately Observe the specifications for refueling Warning Danger of poisoning Fuel is poisonous and a health hazard Avoid skin eye and clothing contact with fuel Immediately consult a doctor if you swallow fuel Do not inhale fuel vapors In case of skin contact rinse the affected area with plenty of water Rinse the ey...

Page 15: ...e toxic and a health hazard Check that the fuel tank filler cap is locked cor rectly after closing Change your clothing if fuel spills on them Rinse the affected area immediately with plenty of water in the event of contact with the skin Remove the ignition key and close the cover 3 12 Checking the headlight setting 400726 10 Position the vehicle upright on a horizontal surface in front of a light...

Page 16: ... Adjusting the headlight range Preparatory work Check the headlight setting p 13 V00067 10 Main work Adjust the beam headlight range by turning screw 1 Guideline For a motorcycle with a rider and any luggage and or pas senger the light dark boundary must be exactly on the lower marking applied in Checking the headlight setting Info Turn counterclockwise to increase the headlight range turn clockwi...

Page 17: ...ctite 243 Screw plastic clamp of brake line on fork leg M5 2 Nm 1 5 lbf ft Double sided grub screw M6 6 Nm 4 4 lbf ft Loctite 243 Nut push rod foot brake lever M6 6 Nm 4 4 lbf ft Remaining nuts chassis M6 10 Nm 7 4 lbf ft Remaining screws chassis M6 10 Nm 7 4 lbf ft Screw angle sensor M6 5 Nm 3 7 lbf ft Screw ball joint of push rod on foot brake cylinder M6 10 Nm 7 4 lbf ft Loctite 243 Screw batte...

Page 18: ...nt footrest bracket M8 25 Nm 18 4 lbf ft Loctite 243 Screw handlebar clamp M8 20 Nm 14 8 lbf ft Screw handrail M8x30 Countersunk screw 18 Nm 13 3 lbf ft Loctite 243 Screw handrail cover M8x20 18 Nm 13 3 lbf ft Loctite 243 Screw ignition lock tamper proof screw M8 Loctite 243 Screw license plate holder M8 18 Nm 13 3 lbf ft Loctite 243 Screw linkage bracket front engine fixing arm M8 25 Nm 18 4 lbf ...

Page 19: ... 50 Nm 36 9 lbf ft Loctite 243 Lambda sensor M12x1 25 25 Nm 18 4 lbf ft Nut angle lever to link fork M14x1 5 100 Nm 73 8 lbf ft Nut frame to linkage lever M14x1 5 100 Nm 73 8 lbf ft Nut linkage lever to rocker arm M14x1 5 100 Nm 73 8 lbf ft Nut swingarm pivot M16x1 5 100 Nm 73 8 lbf ft Screw steering head M20x1 5 40 Nm 29 5 lbf ft Adjusting ring link fork bearing M24x1 5 25 Nm 18 4 lbf ft Screw fr...

Page 20: ...8 ROZ 95 RON 95 PON 91 Guideline Only use unleaded super fuel that matches or is equivalent to the specified fuel grade Fuel with an ethanol content of up to 10 E10 fuel is safe to use Info Do not use fuel containing methanol e g M15 M85 M100 or more than 10 ethanol e g E15 E25 E85 E100 ...

Page 21: ... 3214016en 3214016en 10 2018 KTM Sportmotorcycle GmbH 5230 Mattighofen Austria http www ktm com Photo Mitterbauer KTM ...

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