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TECHNICAL DATA – ENGINE   S5-E, S5-GS  2001

Engine

S5-E

S5-GS

(50 Mini Adventure)

(50 SX Junior / 50 JR Adventure

50 SX Senior / 50 SR Adventure)

Design

air cooled single cylinder 2-stroke engine

air cooled single cylinder 2-stroke engine with reed valve inlet

Displacement

49.8 ccm

Bore/Stroke

39 / 41.7 mm

Compression ratio

9 : 1

Fuel

SUPER fuel, research octane no 95, mixed with 2-stroke oil

Oil/gasoline ratio

1 : 40 when using high grade 2-stroke oil (Shell Advance Racing X)

When in doupt, please contact your importer or use 1 : 33 mix ratio to be on the safe side

Lubrication

mixture lubrication

Crankshaft bearing

2 grooved ball bearing

Connecting rod bearing

needle bearing

Piston pin bearing

needle bearing

Piston rings

1 L-ring, 1 rectangular ring

2 rectangular ring

Primary drive

helical gears, 15 : 52 t, cast

helical gears, 15 : 52 t, milled

Transmission oil

0.25 l gear oil, Shell Advance EP 80

Spark plug

Bosch W 4 AC

Electrode gap

0.6 mm

Carburetor

DellOrto SHA 1412

50 SX Junior:   Mikuni VM 18-144

50 JR Adventure:   Mikuni VM14-117

50 SX Senior / 50 SR Adventure:   Mikuni VM 18-144

Air filter

wet foam type air filter insert

Type

Dell’Orto SHA 1412

Mikuni VM 14-117

Mikuni VM 18-144

Main jet

60

90

70

Needle jet

––

D-8

145

Idling jet

––

25

30

Jet needle

––

3DJ3-3

4F18-4

Needle position from top

––

3rd

4th

Air/Mixture reg. screw open

––

2,0 turn

1.5 turn

Throttle valve

––

2,5

1

BASIC CARBURETOR SETTING

Hexagon nut primary gear

M12x1,25

40 Nm (30 ft.lb)

Hexagon nut flywheel

M8

35 Nm (25 ft.lb)

Nut for clutch hub

M10

Loctite 243 + 35 Nm (25 ft.lb)

Nuts cylinder head

M6

12 Nm  (8 ft.lb)

Nuts exhaust pipe

M6

12 Nm  (8 ft.lb)

Oil drain plug

M8

15 Nm (10 ft.lb)

Other screws engine

M5

7 Nm  (5 ft.lb)

M6

10 Nm  (7 ft.lb)

TIGHTENING TORQUES - ENGINE

Summary of Contents for 50 JR ADVENTURE 2000

Page 1: ...OWNERS HANDBOOK MANUEL D UTILISATION MANUAL DE INSTRUCCIONES Art Nr 3 205 94 7 2000 2001 50 MINI ADVENTURE 50 SX JUNIOR 50 JR ADVENTURE 50 SX SENIOR 50 SR ADVENTURE BEDIENUNGSANLEITUNG...

Page 2: ...STRUCTIONS CAN ENDANGER YOUR BODY AND YOUR LIFE CAUTION IGNORING THESE INSTRUCTIONS COULD CAUSE DAMAGE TO PARTS OF THE MOTORCYCLE OR THAT THE MOTORCYCLE IS NOT ROAD SAFE ANYMORE KTM SPORTMOTORCYCLE AG...

Page 3: ...ys depends on the efforts made by the parents to ensure that the motorcycle is kept in good working order and only used on safe terrains Nevertheless driving the motorcycle like driving any other vehi...

Page 4: ...IC MAINTENANCE SCHEDULE 10 MAINTENANCE WORK ON CHASSIS AND ENGINE 11 Checking and adjusting the steering head bearing 11 Cleaning the dust scrabbers of the telescopic fork 11 Telescopic fork maintenan...

Page 5: ...youngster keep in mind that the speed should be adjusted to your youngster and not the other way around Your youngster must understand that all instructions he or she receives from you or any other s...

Page 6: ...ber into the relevant area on page 1 Engine typ Motorcycle typ Engine typ 50 Mini Adventure S5 E 50 SX Junior JR Adventure S5 GS 50 SX Senior SR Adventure S5 GS Throttle grip The throttle grip is loca...

Page 7: ...SHOULD BE USED WHEN HANDLING GASOLINE NEVER REFUEL THE MOTORCYCLE NEAR OPEN FLAMES OR BURNING CIGARETTES ALWAYS SWITCH OFF THE ENGINE BEFORE REFUELING BE CAREFUL NOT TO SPILL GASOLINE ON THE ENGINE OR...

Page 8: ...e lever 3 is located on the left side of the carburetor Squeezing the lever opens a bore in the carburetor through which the engine can take in additional fuel thus achieving the rich fuel air mixture...

Page 9: ...checks should be performed 1 CHECK TRANSMISSION OIL LEVEL A lack of gear oil leads to premature wear and finally results in destruction of the gear wheels 2 FUEL Check that there is sufficient fuel i...

Page 10: ...A BENT HANDLEBAR MUST ALWAYS BE REPLACED NEVER TRY TO STRAIGHTEN THE HANDLEBAR BECAUSE THIS WILL CAUSE IT TO LOSE ITS STABILITY CAUTION DRIVING A COLD ENGINE AT HIGH SPEED WILL REDUCE THE LIFE OF THE...

Page 11: ...condition and inflation pressure Check chain chain wheels chain wheel guides for wear tight fit and tension Lubricate chain Check wheel bearings for play IMPORTANT RECOMMENDED MAINTENANCE PROCEDURES...

Page 12: ...ld be cleaned on a regular basis For this purpose use a screwdriver to lever the dust scrabbers out of the slider tubes clean them thoroughly with compressed air spray the fork tubes and dust scrabber...

Page 13: ...s and springs and reassemble the telescopic fork Tighten the screws at the underside of the slider tubes with 30 Nm 22 ft lb Insert the fork legs into the triple clamps the fork tube must be flush wit...

Page 14: ...LE Correct chain tension Release the hexagon nut of the wheel spindle 1 and turn the left and the right hexagon nut 2 equally far Before tightening the hexagon nut of the wheel spindle with 30 Nm 22 f...

Page 15: ...heel brake cable The hand brake lever should travel between 10 and 15 mm 0 4 0 6 in before the rear wheel is actually slowed down To adjust the brake control cable use eigher the adjusting screw 5 at...

Page 16: ...Nm 22 ft lb Tires air pressure Tire type tire condition and air pressure level affect the way your motorcy cle rides and they must therefore be checked whenever you are getting ready to go anywhere on...

Page 17: ...DIRT MAY GET INTO THE ENGINE AND LEAD TO INCREASED WEAR THE HOLDER MUST RETAIN THE AIR FILTER THROUGHOUT ITS ENTIRE CIRCUMFEREN CE IF THE FILTER HAS BEEN MOUNTED INCORRECTLY THE ENGINE WILL TAKE IN U...

Page 18: ...means of the air control screw Adjusting the idle speed Mikuni VM14 117 The idle speed can be adjusted with throttle stop screw 4 Turning in clockwise direction will increase the idle speed Turning in...

Page 19: ...ay the motorcycle on its side and add 0 25 l gear oil Shell Advance EP 80 2 Mount the plug 3 and check the engine for leaks CAUTION TOO LITTLE OIL OR A POOR OIL QUALITY LEAD TO PREMATURE TRANSMISSION...

Page 20: ...rectangular ring Primary drive helical gears 15 52 t cast helical gears 15 52 t milled Transmission oil 0 25 l gear oil Shell Advance EP 80 Spark plug Bosch W 4 AC Electrode gap 0 6 mm Carburetor Del...

Page 21: ...mm 35 2 in 910 mm 35 8 in 1030 mm 40 5 Seat height unloaded 560 585 mm 22 23 in adjustable 585 610 mm 23 24 in adjustable 650 675 mm 25 6 26 6 in adjustable Ground clearance 205 mm 8 in 230 mm 9 05 i...

Page 22: ...KTM SPORTMOTORCYCLE AG Harlochnerstr 13 A 5230 Mattighofen Tel 43 0 7742 6000 Fax 43 0 7742 6000 7 Internet http www ktm at M O T O R C Y C L E O I L S M O T O R C Y C L E O I L S 320594...

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