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ENGLISH

11

PERIODIC MAINTENANCE

service

every

10 hours

at least

once a year

M

AINTENANCE WORK DONE BY

KTM 

AUTHORISED WORKSHOPS IS NOT A SUBSTITUTE OF CARE AND CHECKS DONE BY THE RIDER

!

A washed motorcycle can be checked more quickly which saves money!

Check transmission oil level

Change transmission oil

Check spark plug, change it if necessary, set electrode gap

Check carburetor for tight fit at intake flange

Check idle setting when engine is warm

Check exhaust system for leaks and suspension

Check actuating cables for damage, smooth operation, and kink-less

arrangement, adjust and lubricate
Clean air filter and air filter box

Check lining thickness of brake shoes

Check brake drums

Check/adjust smooth operation, free travel of handbrake levers

Check screws of brake system for tight fit

Check suspension strut and fork for leaks and proper function

Check swinging-fork pivot

Check/adjust steering-head bearing

Check all chassis screws for tight fit (fork plates, axle nuts, swinging-fork pivot, 

suspension strut)
Check spoke tension and rim join

Check tire condition and inflation pressure

Check chain, chain wheels, chain wheel guides for wear, tight fit, and tension

Lubricate chain

Check wheel bearings for play

IMPORTANT RECOMMENDED MAINTENANCE PROCEDURES TO BE PERFORMED BASED ON A SEPARATE SUPPLEMENTARY ORDER

Drain and clean the carburetor's float chamber

Perform complete fork maintenance

Clean and lubricate the steering-head bearing

Clean and lubricate the swinging-arm bearing

WHEELS

CHASSIS

BRAKES

ADD-ON-PARTS

ENGINE

50 ccm MINIS

AIR-COOLED

at least

once a year

VITAL CHECKS AND CARE PROCEDURES TO BE CONDUCTED BY THE OWNER OR THE MECHANIC

Check transmission oil level

Lubricate and adjust actuating cables and nipples

Remove and clean dust sleeves of telescopic fork in regular intervals 

Clean and lubricate chain, check tension and readjust it if necessary

Clean air filter and filter box

Check tire inflation pressure and wear

Check fuel lines for leaks

Drain and clean float chamber

Verify smooth operation of all controls

Check brake performance

Treat exposed metal components (except for the exhaust system) with wax-based 

anti-corrosion agents 
Check all screws, nuts, and hose clamps for their tight fit in regular intervals

for cross

country use

once a year

after every

cleaning

before each

start

Summary of Contents for 50 JR ADVENTURE 2000

Page 1: ...OWNERS HANDBOOK MANUEL D UTILISATION MANUAL DE INSTRUCCIONES Art Nr 3 205 94 7 2000 2001 50 MINI ADVENTURE 50 SX JUNIOR 50 JR ADVENTURE 50 SX SENIOR 50 SR ADVENTURE BEDIENUNGSANLEITUNG...

Page 2: ...STRUCTIONS CAN ENDANGER YOUR BODY AND YOUR LIFE CAUTION IGNORING THESE INSTRUCTIONS COULD CAUSE DAMAGE TO PARTS OF THE MOTORCYCLE OR THAT THE MOTORCYCLE IS NOT ROAD SAFE ANYMORE KTM SPORTMOTORCYCLE AG...

Page 3: ...ys depends on the efforts made by the parents to ensure that the motorcycle is kept in good working order and only used on safe terrains Nevertheless driving the motorcycle like driving any other vehi...

Page 4: ...IC MAINTENANCE SCHEDULE 10 MAINTENANCE WORK ON CHASSIS AND ENGINE 11 Checking and adjusting the steering head bearing 11 Cleaning the dust scrabbers of the telescopic fork 11 Telescopic fork maintenan...

Page 5: ...youngster keep in mind that the speed should be adjusted to your youngster and not the other way around Your youngster must understand that all instructions he or she receives from you or any other s...

Page 6: ...ber into the relevant area on page 1 Engine typ Motorcycle typ Engine typ 50 Mini Adventure S5 E 50 SX Junior JR Adventure S5 GS 50 SX Senior SR Adventure S5 GS Throttle grip The throttle grip is loca...

Page 7: ...SHOULD BE USED WHEN HANDLING GASOLINE NEVER REFUEL THE MOTORCYCLE NEAR OPEN FLAMES OR BURNING CIGARETTES ALWAYS SWITCH OFF THE ENGINE BEFORE REFUELING BE CAREFUL NOT TO SPILL GASOLINE ON THE ENGINE OR...

Page 8: ...e lever 3 is located on the left side of the carburetor Squeezing the lever opens a bore in the carburetor through which the engine can take in additional fuel thus achieving the rich fuel air mixture...

Page 9: ...checks should be performed 1 CHECK TRANSMISSION OIL LEVEL A lack of gear oil leads to premature wear and finally results in destruction of the gear wheels 2 FUEL Check that there is sufficient fuel i...

Page 10: ...A BENT HANDLEBAR MUST ALWAYS BE REPLACED NEVER TRY TO STRAIGHTEN THE HANDLEBAR BECAUSE THIS WILL CAUSE IT TO LOSE ITS STABILITY CAUTION DRIVING A COLD ENGINE AT HIGH SPEED WILL REDUCE THE LIFE OF THE...

Page 11: ...condition and inflation pressure Check chain chain wheels chain wheel guides for wear tight fit and tension Lubricate chain Check wheel bearings for play IMPORTANT RECOMMENDED MAINTENANCE PROCEDURES...

Page 12: ...ld be cleaned on a regular basis For this purpose use a screwdriver to lever the dust scrabbers out of the slider tubes clean them thoroughly with compressed air spray the fork tubes and dust scrabber...

Page 13: ...s and springs and reassemble the telescopic fork Tighten the screws at the underside of the slider tubes with 30 Nm 22 ft lb Insert the fork legs into the triple clamps the fork tube must be flush wit...

Page 14: ...LE Correct chain tension Release the hexagon nut of the wheel spindle 1 and turn the left and the right hexagon nut 2 equally far Before tightening the hexagon nut of the wheel spindle with 30 Nm 22 f...

Page 15: ...heel brake cable The hand brake lever should travel between 10 and 15 mm 0 4 0 6 in before the rear wheel is actually slowed down To adjust the brake control cable use eigher the adjusting screw 5 at...

Page 16: ...Nm 22 ft lb Tires air pressure Tire type tire condition and air pressure level affect the way your motorcy cle rides and they must therefore be checked whenever you are getting ready to go anywhere on...

Page 17: ...DIRT MAY GET INTO THE ENGINE AND LEAD TO INCREASED WEAR THE HOLDER MUST RETAIN THE AIR FILTER THROUGHOUT ITS ENTIRE CIRCUMFEREN CE IF THE FILTER HAS BEEN MOUNTED INCORRECTLY THE ENGINE WILL TAKE IN U...

Page 18: ...means of the air control screw Adjusting the idle speed Mikuni VM14 117 The idle speed can be adjusted with throttle stop screw 4 Turning in clockwise direction will increase the idle speed Turning in...

Page 19: ...ay the motorcycle on its side and add 0 25 l gear oil Shell Advance EP 80 2 Mount the plug 3 and check the engine for leaks CAUTION TOO LITTLE OIL OR A POOR OIL QUALITY LEAD TO PREMATURE TRANSMISSION...

Page 20: ...rectangular ring Primary drive helical gears 15 52 t cast helical gears 15 52 t milled Transmission oil 0 25 l gear oil Shell Advance EP 80 Spark plug Bosch W 4 AC Electrode gap 0 6 mm Carburetor Del...

Page 21: ...mm 35 2 in 910 mm 35 8 in 1030 mm 40 5 Seat height unloaded 560 585 mm 22 23 in adjustable 585 610 mm 23 24 in adjustable 650 675 mm 25 6 26 6 in adjustable Ground clearance 205 mm 8 in 230 mm 9 05 i...

Page 22: ...KTM SPORTMOTORCYCLE AG Harlochnerstr 13 A 5230 Mattighofen Tel 43 0 7742 6000 Fax 43 0 7742 6000 7 Internet http www ktm at M O T O R C Y C L E O I L S M O T O R C Y C L E O I L S 320594...

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