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WORK

9

Warning

Environmental hazard

Improper handling of fuel is a danger to the environment.

Do not allow fuel to get into the ground water, the ground, or the sewage system.

Switch off engine.

Open the filler cap. (

p. 8)

A

A

400382-10

Fill the fuel tank with fuel up to measurement

.

Guideline

Measurement of

35 mm (1.38 in)

Total fuel tank
capacity,
approx. (EXC,
EXC SIX DAYS,
XC

W ZA,

EXC Champions
Edition EU)

9.5 l
(2.51 US gal)

Super unleaded (ROZ 95 / RON 95 /
PON 91) (

p. 12)

Total fuel tank
capacity, approx.
(XC

W USA,

XC

W SIX DAYS,

XC

W Champions

Edition USA,
EXC Champions
Edition USA,
EXC USA)

9.2 l
(2.43 US gal)

Super unleaded (ROZ 95 / RON 95 /
PON 91) (

p. 12)

Close the filler cap. (

p. 8)

3.10

Installing the shock absorber

800023-11

Push splash protector

to the side and position the shock absorber. Mount and

tighten screw

.

Guideline

Screw, top shock absorber

M12

80 Nm
(59 lbf ft)

Loctite

®

243™

Mount and tighten screw

.

Guideline

Screw, bottom shock
absorber

M12

80 Nm
(59 lbf ft)

Loctite

®

243™

Info

The heim joint for the shock absorber at the swing arm is Teflon coated. It
must not be greased with grease or with other lubricants. Lubricants dis-
solve the Teflon coating, thereby drastically reducing the service life.

Remove the motorcycle from the work stand.

Summary of Contents for 450 XC-W SIX DAYS USA

Page 1: ...S USA 450 EXC Champions Edition EU 450 EXC Champions Edition USA 450 XC W Champions Edition USA 530 EXC Champions Edition EU 530 EXC Champions Edition USA 400 EXC EU 400 EXC AUS 400 XC W USA 450 EXC E...

Page 2: ......

Page 3: ...to modify or delete technical specifica tions prices colors forms materials services designs equipment etc without prior notice and without specifying reasons to adapt these to local conditions as we...

Page 4: ...ndicates an unexpected reaction e g of a work step or a function Identifies a page reference more information is provided on the specified page Formats used The typographical and other formats used ar...

Page 5: ...the vehicle off the palette Position the vehicle on a work stand Check the vehicle for transport damage 600811 10 Packaging 12 Remove the box and the plastic packaging Info An assistant prevents the m...

Page 6: ...triple clamp Position bleeder screws toward the front 600820 10 Mount the handlebar The scale on the handlebar should be centered on the handlebar clamp Position the handlebar clamps Mount the screws...

Page 7: ...the battery away from sparks or open fire Charge only in well ven tilated rooms In the event of skin contact rinse with large amounts of water If battery acid gets in the eyes rinse with water for at...

Page 8: ...grease on the brake discs Always keep the brake discs free of oil and grease and clean them with brake cleaner when necessary 500086 11 Clean and grease shaft seal rings and bearing surface of the spa...

Page 9: ...ife of the battery Fast recharging with a high charge current shortens the battery s service life If the charge current the charge voltage and the charge time are exceeded electrolyte escapes through...

Page 10: ...cap and turn clockwise until the release button locks in place Info Route the fuel tank breather hose without kinking 3 9 Refueling Danger Fire hazard Fuel is highly flammable Never refuel the vehicle...

Page 11: ...S XC W Champions Edition USA EXC Champions Edition USA EXC USA 9 2 l 2 43 US gal Super unleaded ROZ 95 RON 95 PON 91 p 12 Close the filler cap p 8 3 10 Installing the shock absorber 800023 11 Push spl...

Page 12: ...Nm 24 3 lbf ft Screw fork stub M8 15 Nm 11 1 lbf ft Screw front brake caliper M8 25 Nm 18 4 lbf ft Loctite 243 Screw handlebar clamp M8 20 Nm 14 8 lbf ft Screw side stand fixing M8 40 Nm 29 5 lbf ft L...

Page 13: ...TECHNICAL DATA TIGHTENING TORQUES FOR CHASSIS 11 Screw in nozzles cooling system M20x1 5 12 Nm 8 9 lbf ft Loctite 243 Screw front wheel spindle M24x1 5 45 Nm 33 2 lbf ft...

Page 14: ...SUBSTANCES 12 Super unleaded ROZ 95 RON 95 PON 91 According to DIN EN 228 ROZ 95 RON 95 PON 91...

Page 15: ...AUXILIARY SUBSTANCES 13 Long life grease Guideline KTM recommends Motorex products Supplier Motorex Fett 2000...

Page 16: ...3211585en 3211585en KTM Sportmotorcycle AG 5230 Mattighofen Austria http www ktm com 01 2010 Photo Mitterbauer...

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