background image

2

SETUP

4

B00534-10

Position

FI

warning lamp with holder

3

. Mount and tighten screw.

Guideline

Remaining screws, chassis

M6

10 Nm
(7.4 lbf ft)

Attach connector

4

to the wiring harness.

Mount cable holder

5

to the frame.

B00535-10

Route the clutch line with the clutch master cylinder toward the front between
the upper and lower triple clamps.

Position the fork legs and tighten the screws of the triple clamp.
Guideline

Screw, top triple clamp

M8

17 Nm
(12.5 lbf ft)

Screw, bottom triple clamp

M8

12 Nm
(8.9 lbf ft)

Info

Grooves are milled into the side of the top end of the fork legs. The sec-
ond milled groove (from the top) in the fork leg must be flush with the
upper edge of the upper triple clamp.
Position bleeder screws

6

toward the front.

0

0

8

8

0

0

7

7

0

0

8

8

7

7

B00375-11

Remove screws

7

. Take off the handlebar clamps.

Remove screws

8

. Take off the handlebar supports.

Place the handlebar holders in the required position. Mount and tighten screws

8

.

Guideline

Screw, handlebar support

M10

40 Nm
(29.5 lbf ft)

Loctite

®

243™

Info

Position the left and right handlebar holders evenly.

101020-10

Position the handlebar.

Info

Make sure the cables and wiring are positioned correctly.

Position the handlebar clamps. Mount and tighten the screws evenly.
Guideline

Screw, handlebar clamp

M8

20 Nm
(14.8 lbf ft)

Info

The markings on the handlebar should be at the center of the handlebar
clamps.
Keep the gap widths equal when tightening.

101017-01

Position the controls on the right half of the handlebar.

Info

The routing of the cables can be seen in the figure.

Summary of Contents for 450 SX-F EU 2014

Page 1: ...SETUP INSTRUCTIONS 2014 450 SX F EU 450 SX F USA 450 XC F USA Art no 3213128en...

Page 2: ......

Page 3: ...he right to modify or delete technical specifica tions prices colors forms materials services designs equipment etc without prior notice and without specifying reasons to adapt these to local conditio...

Page 4: ...age reference more information is provided on the specified page Indicates information with more details or tips Indicates the result of a testing step Denotes a voltage measurement Denotes a current...

Page 5: ...port damage 101012 01 Package 12 Remove the box and the plastic packaging Info An assistant prevents the motorcycle from falling over To avoid damaging the motorcycle during the setup leave the protec...

Page 6: ...he upper triple clamp Position bleeder screws 6 toward the front 0 0 8 8 0 0 7 7 0 0 8 8 7 7 B00375 11 Remove screws 7 Take off the handlebar clamps Remove screws 8 Take off the handlebar supports Pla...

Page 7: ...e protective clothing and goggles Avoid contact with battery acid and battery gases Keep sparks and open flames away from the battery Only charge in well ventilated rooms In the event of skin contact...

Page 8: ...against falling over Lift stand 54829055000 3 2 Removing the motorcycle from the lift stand Note Danger of damage The parked vehicle may roll away or fall over Always place the vehicle on a firm and e...

Page 9: ...el and insert the wheel spindle The brake linings are correctly positioned S00153 11 Mount and tighten screw 2 Guideline Screw front wheel spindle M24x1 5 45 Nm 33 2 lbf ft Activate the hand brake lev...

Page 10: ...r and simultaneously it push forward Make sure that the seat is correctly locked in Mount and tighten the screw of the seat fixing Guideline Remaining screws chassis M6 10 Nm 7 4 lbf ft 3 8 Installing...

Page 11: ...with a high charging current shortens the battery s service life If the charging current charging voltage and charging time are exceeded electrolyte escapes through the safety valves This reduces the...

Page 12: ...eas on the skin with soap and water If fuel is swallowed contact a physician immediately Change clothing that is contaminated with fuel Store fuel properly in a suitable canister and keep away from ch...

Page 13: ...uel is swallowed contact a physician immediately Change clothing that is contaminated with fuel Note Material damage Premature clogging of the fuel filter In some countries and regions the available f...

Page 14: ...g screws chassis M8 25 Nm 18 4 lbf ft Screw bottom triple clamp M8 12 Nm 8 9 lbf ft Screw chain sliding piece M8 15 Nm 11 1 lbf ft Screw engine brace M8 33 Nm 24 3 lbf ft Screw fork stub M8 15 Nm 11 1...

Page 15: ...5 RON 95 PON 91 Guideline Only use unleaded super fuel that matches or is equivalent to the specified fuel grade Fuel with an ethanol content of up to 10 E10 fuel is safe to use Info Do not use fuel c...

Page 16: ...6 AUXILIARY SUBSTANCES 14 Long life grease Guideline KTM recommends Motorex products Supplier Motorex Bike Grease 2000...

Page 17: ...3213128en 3213128en 08 2013 KTM Sportmotorcycle AG 5230 Mattighofen Austria http www ktm com Photo Mitterbauer KTM...

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