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4

TECHNICAL DATA - TIGHTENING TORQUES FOR CHASSIS

12

Screw, air filter box lid

EJOT PT

®

K60x20-Z

3 Nm (2.2 lbf ft)

Screw, pressure regulator

EJOT PT

®

3 Nm (2.2 lbf ft)

Spoke nipple, front wheel

M4.5

5… 6 Nm (3.7… 4.4 lbf ft)

Spoke nipple, rear wheel

M4.5

5… 6 Nm (3.7… 4.4 lbf ft)

Screw, battery terminal

M5

2.5 Nm (1.84 lbf ft)

Screw, intake air temperature sensor

M5

2 Nm (1.5 lbf ft)

Screw, shock absorber adjusting ring

M5

5 Nm (3.7 lbf ft)

Nut, cable on starter motor

M6

4 Nm (3 lbf ft)

Remaining nuts, chassis

M6

10 Nm (7.4 lbf ft)

Remaining screws, chassis

M6

10 Nm (7.4 lbf ft)

Screw, ball joint of push rod on foot
brake cylinder

M6

10 Nm (7.4 lbf ft)

Loctite

®

243™

Screw, chain sliding guard

M6

6 Nm (4.4 lbf ft)

Loctite

®

243™

Screw, front brake disc

M6

14 Nm (10.3 lbf ft)

Loctite

®

243™

Screw, rear brake disc

M6

14 Nm (10.3 lbf ft)

Loctite

®

243™

Screw, throttle grip

M6

5 Nm (3.7 lbf ft)

Fuel connection on fuel tank

M8

10 Nm (7.4 lbf ft)

Nut, foot brake lever stop

M8

20 Nm (14.8 lbf ft)

Nut, rear sprocket screw

M8

35 Nm (25.8 lbf ft)

Loctite

®

2701™

Nut, rim lock

M8

12 Nm (8.9 lbf ft)

Remaining nuts, chassis

M8

25 Nm (18.4 lbf ft)

Remaining screws, chassis

M8

25 Nm (18.4 lbf ft)

Screw, bottom triple clamp

M8

12 Nm (8.9 lbf ft)

Screw, chain sliding piece

M8

15 Nm (11.1 lbf ft)

Screw, engine brace

M8

33 Nm (24.3 lbf ft)

Screw, fork stub

M8

15 Nm (11.1 lbf ft)

Screw, front brake caliper

M8

25 Nm (18.4 lbf ft)

Loctite

®

243™

Screw, handlebar clamp

M8

20 Nm (14.8 lbf ft)

Screw, subframe

M8

35 Nm (25.8 lbf ft)

Loctite

®

2701™

Screw, top steering stem

M8

17 Nm (12.5 lbf ft)

Loctite

®

243™

Screw, top triple clamp

M8

17 Nm (12.5 lbf ft)

Engine carrying screw

M10

60 Nm (44.3 lbf ft)

Remaining nuts, chassis

M10

45 Nm (33.2 lbf ft)

Remaining screws, chassis

M10

45 Nm (33.2 lbf ft)

Screw, bottom shock absorber

M10

60 Nm (44.3 lbf ft)

Loctite

®

2701™

Screw, handlebar support

M10

40 Nm (29.5 lbf ft)

Loctite

®

243™

Screw, top shock absorber

M10

60 Nm (44.3 lbf ft)

Loctite

®

2701™

Nut, fuel pump

M12

15 Nm (11.1 lbf ft)

Nut, seat fixing

M12x1

20 Nm (14.8 lbf ft)

Nut, frame to linkage lever

M14x1.5

80 Nm (59 lbf ft)

Nut, linkage lever on swingarm

M14x1.5

80 Nm (59 lbf ft)

Nut, linkage lever to angle lever

M14x1.5

80 Nm (59 lbf ft)

Nut, swingarm pivot

M16x1.5

100 Nm (73.8 lbf ft)

Screw, top steering head

M20x1.5

12 Nm (8.9 lbf ft)

Screw-in nozzles, cooling system

M20x1.5

12 Nm (8.9 lbf ft)

Loctite

®

243™

Screw, front wheel spindle

M24x1.5

45 Nm (33.2 lbf ft)

Nut, rear wheel spindle

M25x1.5

80 Nm (59 lbf ft)

Summary of Contents for 450 SX-F EU 2014

Page 1: ...SETUP INSTRUCTIONS 2014 450 SX F EU 450 SX F USA 450 XC F USA Art no 3213128en...

Page 2: ......

Page 3: ...he right to modify or delete technical specifica tions prices colors forms materials services designs equipment etc without prior notice and without specifying reasons to adapt these to local conditio...

Page 4: ...age reference more information is provided on the specified page Indicates information with more details or tips Indicates the result of a testing step Denotes a voltage measurement Denotes a current...

Page 5: ...port damage 101012 01 Package 12 Remove the box and the plastic packaging Info An assistant prevents the motorcycle from falling over To avoid damaging the motorcycle during the setup leave the protec...

Page 6: ...he upper triple clamp Position bleeder screws 6 toward the front 0 0 8 8 0 0 7 7 0 0 8 8 7 7 B00375 11 Remove screws 7 Take off the handlebar clamps Remove screws 8 Take off the handlebar supports Pla...

Page 7: ...e protective clothing and goggles Avoid contact with battery acid and battery gases Keep sparks and open flames away from the battery Only charge in well ventilated rooms In the event of skin contact...

Page 8: ...against falling over Lift stand 54829055000 3 2 Removing the motorcycle from the lift stand Note Danger of damage The parked vehicle may roll away or fall over Always place the vehicle on a firm and e...

Page 9: ...el and insert the wheel spindle The brake linings are correctly positioned S00153 11 Mount and tighten screw 2 Guideline Screw front wheel spindle M24x1 5 45 Nm 33 2 lbf ft Activate the hand brake lev...

Page 10: ...r and simultaneously it push forward Make sure that the seat is correctly locked in Mount and tighten the screw of the seat fixing Guideline Remaining screws chassis M6 10 Nm 7 4 lbf ft 3 8 Installing...

Page 11: ...with a high charging current shortens the battery s service life If the charging current charging voltage and charging time are exceeded electrolyte escapes through the safety valves This reduces the...

Page 12: ...eas on the skin with soap and water If fuel is swallowed contact a physician immediately Change clothing that is contaminated with fuel Store fuel properly in a suitable canister and keep away from ch...

Page 13: ...uel is swallowed contact a physician immediately Change clothing that is contaminated with fuel Note Material damage Premature clogging of the fuel filter In some countries and regions the available f...

Page 14: ...g screws chassis M8 25 Nm 18 4 lbf ft Screw bottom triple clamp M8 12 Nm 8 9 lbf ft Screw chain sliding piece M8 15 Nm 11 1 lbf ft Screw engine brace M8 33 Nm 24 3 lbf ft Screw fork stub M8 15 Nm 11 1...

Page 15: ...5 RON 95 PON 91 Guideline Only use unleaded super fuel that matches or is equivalent to the specified fuel grade Fuel with an ethanol content of up to 10 E10 fuel is safe to use Info Do not use fuel c...

Page 16: ...6 AUXILIARY SUBSTANCES 14 Long life grease Guideline KTM recommends Motorex products Supplier Motorex Bike Grease 2000...

Page 17: ...3213128en 3213128en 08 2013 KTM Sportmotorcycle AG 5230 Mattighofen Austria http www ktm com Photo Mitterbauer KTM...

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